Cables for Motion

Simplified 75 °C Cable Sizing Guide for AC Induction Motors per NEC 430.250

Table for 75 °C cables with four conductors (3 phases plus ground):

Operating voltage 3Ø

Amp rating 75 °C

Metric size mm 2

AWG size

230V

460V

575V

18 16 14 12 10

1.0 1.5 2.5

7 (NFPA 79 12.5.1) 10 (NFPA 79 12.5.1)

See drive manual or NEC 430.22(G) See drive manual or NEC 430.22(G)

20 25 35 50 65 85

≤ 5HP (3.73 KW) ≤ 5HP (3.73 KW) ≤ 10 HP (7.5 KW) ≤ 10 HP (7.5 KW) ≤ 15 HP (11.2 KW) ≤ 25 HP (18.6 KW) ≤ 25 HP (18.6 KW) ≤ 40 HP (30 KW) ≤ 40 HP (30 KW) ≤ 50 HP (37 KW) ≤ 60 HP (45 KW) ≤ 60 HP (45 KW)

≤ 10 HP (7.5 KW) ≤ 10 HP (7.5 KW) ≤ 20 HP (14.9 KW) ≤ 30 HP (22.4 KW) ≤ 40 HP (30 KW) ≤ 50 HP (37 KW) ≤ 60 HP (45 KW) ≤ 75 HP (56 KW) ≤ 75 HP (56 KW) ≤ 100 HP (75 KW) ≤ 125 HP (93 KW) ≤ 150 HP (112 KW)

≤ 10 HP (7.5 KW) ≤ 15 HP (11.2 KW) ≤ 25 HP (18.6 KW) ≤ 30 HP (22.4 KW) ≤ 50 HP (37 KW) ≤ 60 HP (45 KW) ≤ 75 HP (56 KW) ≤ 100 HP (75 KW) ≤ 100 HP (75 KW) ≤ 125 HP (93 KW) ≤ 150 HP (112 KW) ≤ 150 HP (112 KW)

4 6

8 6 4 2 1

10 16 25 35 50

115 130 150 175 200 230

1/0 2/0 3/0 4/0

-

70 95

120

Table for 75 °C cables with four conductors (3 phases plus ground) and one control pair (80% derated):

Operating voltage 3Ø

AWG size (power)

Metric size mm 2

Amp rating 75 °C

230V

460V

575V

18 16 14 12 10

1.0 1.5 2.5

7 (NFPA 79 12.5.1) 10 (NFPA 79 12.5.1)

See drive manual or NEC 430.22(G) See drive manual or NEC 430.22(G)

16 20 28 40 48 68 92

≤ 3HP (2.24 KW) ≤ 5HP (3.73 KW) ≤ 7.5 HP (5.6 KW) ≤ 10 HP (7.5 KW) ≤ 10 HP (7.5 KW) ≤ 20 HP (14.9 KW) ≤ 25 HP (18.6 KW) ≤ 25 HP (18.6 KW)

≤ 7.5 HP (5.6 KW) ≤ 10 HP (7.5 KW) ≤ 15 HP (11.2 KW) ≤ 20 HP (14.9 KW) ≤ 30 HP (22.4 KW) ≤ 40 HP (30 KW) ≤ 50 HP (37 KW) ≤ 60 HP (45 KW)

≤ 10 HP (7.5 KW) ≤ 10 HP (7.5 KW) ≤ 20 HP (14.9 KW) ≤ 30 HP (22.4 KW) ≤ 40 HP (30 KW) ≤ 50 HP (37 KW) ≤ 60 HP (45 KW) ≤ 75 HP (56 KW)

4 6

8 6 4 2 1

10 16 25 35 50

104

Table for 75 °C cables with four conductors (3 phases plus ground) and two control pairs (70% derated):

Operating voltage 3Ø

AWG size (power)

Metric size mm 2

Amp rating 75 °C

230V

460V

575V

18 16 14 12 10

1.0 1.5 2.5

7 (NFPA 79 12.5.1) 10 (NFPA 79 12.5.1)

See drive manual or NEC 430.22(G) See drive manual or NEC 430.22(G)

14

≤ 3HP (2.24 KW) ≤ 5HP (3.73 KW) ≤ 5HP (3.73 KW) ≤ 10 HP (7.5 KW) ≤ 10 HP (7.5 KW)

≤ 7.5 HP (5.6 KW) ≤ 10 HP (7.5 KW) ≤ 10 HP (7.5 KW) ≤ 20 HP (14.9 KW) ≤ 25 HP (18.6 KW)

≤ 10 HP (7.5 KW) ≤ 10 HP (7.5 KW) ≤ 15 HP (11.2 KW) ≤ 25 HP (18.6 KW) ≤ 30 HP (22.4 KW)

4 6

17.5 24.5

8 6

10 16

35

45.5

Notes: Type of motor design is B. Class of Service and Duty-Cycle Service is continuous Copper conductors rated 75 °C, at ambient temperature between 26 and 30 °C Values are based on NEC 2020 430.250, power factor 1.25, ampacities are based on NEC 310.16, 75 °C Derating for control pairs based on NEC 310.15C Disclaimer: This is a simplified sizing guide, the final selection and sizing is the responsibility of the Authority Having Jurisdiction (AHJ) for the application. Please also refer to the drive manuals.

25

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