Cables for Motion

CONTINUOUS FLEXING CABLES FOR MOTION

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Continuous Flexing Cables for Motion Control

Durable, reliable, cost-effective Cables for cable carriers

Ready for solutions - you advantage

KABELSCHLEPP – the inventor of the cable carrier. Our product portfolio covers more than 100,000 variants made of steel and plastic, allowing us to deliver a suitable and reliable cable carrier for every application – from standard off-the-shelf products to custom-designed complete solutions. Wherever you are in the world, we are here to help. We use our over 50 years of experience to continuously develop and refine the “insides” – i.e., the cables – and to constantly adapt them to market requirements.

Our cable ranges meet the highest quality standards in order to ensure availability of your systems and installations. With the range, we offer a selection of cables that are cost-effective, flexible, and extremely durable.

A key factor for our cables is their tested and proven operational reliability, which meets all applicable standards and directives.

Competent, objective-driven systems consultation and global on-site service are both part of what we consider an ongoing commitment to the technical and commercial optimization of your applications.

TSUBAKI KABELSCHLEPP Cable Warehouse

Hundreds of cable types, stored constantly in our cable warehouse, secure a fast availability all around the world. We deliver according to your requirements, no minimum quantities, each length without extra cutting costs.

TSUBAKI KABELSCHLEPP cable warehouse

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Table of Contents

The successful TSUBAKI KABELSCHLEPP cable program will currently be extended and optimized as an innovative standard product line, especially for the installation of cables in dynamic cable and hose carrier systems. Our clearly structured type selection offers a unique combination of performance features.

About Kableschlepp & TOTALTRAX Systems

........

2-5

Shielded Servo Moto and Vfd Cable

............

6

Hybrid Servo Cable

7 .............

Unshielded Motor an Power Cable

.............

8

Unshielded Single Conductor Shielded Single Conductor System Specific Feedback Cable

.................

9

.................

10

11

.................

12 .....

Multipair Feedback Cable

13 .................

Bus and Network

14 ....

Control Cables Unshielded

15 .....

Control Cables Shielded

Electronic Cables Unshielded Electronic Cables Shielded

.................

16

17 .................

Installing Cables into the Cable Carrier

18-19 .....

20 ........................

Cable Scout

21 ..........

Application Examples

22-27 ....

Technical References

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Continuous Flexing Cables for Motion Control

TOTALTRAX turn-key systems Fully harnessed cable carrier systems

The product you need - we support and supply it to you completely harnessed

One supplier – one responsibility

We develop, design and supply all components required for your individual cable & hose carrier system.

Ready-to-connect assembled steel cable carrier system, packed ready for installation

Everything you need

n Consulting n Planning

n Hydraulic hoses n Pneumatic hoses n Plug-and-socket

+ One contact person + One order + One delivery + Guaranteed quality

n Design

n Cable carriers n Electrical cables

connectors

n Assembly plates n Complete assembly of all components

n Complete guarantee

= TOTALTRAX Complete System

TOTALTRAX – from design to the complete system

NOTE:

Harnessed cables according to all OEM We manufacture KABELSCHLEPP cables according to OEM specifi cations, suitable for all drive controls which consist of signal and power cables and/or extension cables.

n any cable length available n delivery minimum: 1 unit

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Cut coat with TOTALTRAX complete cable carrier systems

We help you...

... to cut your costs!

n Advice on planning n Support in the design phase n Only one contact person for the complete system, including all individual components n Complete delivery from a single source n Only one supplier – one purchase order and one item number n All components match each other perfectly n Guarantee certificate upon request n All components match each other perfectly n Guarantee certificate upon requests

n Goods receiving inspections for all individual components are no longer required n Expensive technical personnel and special tools are no longer required n Shorter assembly times n No hidden costs, e.g. cables being cut to excessive lengths etc. n Less captive capital with almost no inventory n On-time delivery directly to your production site

No storage costs for individual components like cables and connectors Our warehouses offer cables, plug-and-socket connectors as well as many other individual components.

Fully harnessed steel cable carrier

Plastic cable carrier fully harnessed with cables, hoses, connectors and holding plates

Complete system with reusable shipping fixture

Complete service – even for applications with extreme assembly conditions

Our service team can design and assemble your cable carrier system even for applications with extreme assembly conditions. Our service center experts provide you with the support you need. n Complete assembly with guide channels n Uncoiling of harnessed cable carrier systems with long travel lengths n Assembly at great heights (e. g. crane systems)

Fully harnessed cable track system with custom guide channels

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Continuous Flexing Cables for Motion Control

Shielded Servo Motor and VFD Cable

KSCFF390 shielded small diameter servo motor and VFD cable to supply power to 3-phase AC motors. These cables include several different conductor configurations for a broad range of servo motors. These cables are suitable for trailing applications in drag chain including machine tools, CNC equipment, material handling, packaging machinery, aerial lifts, boom extensions, and many more.

Our specially formulated insulation material offers low capacitance for efficient energy transfer, very high insulation break through resistance and low friction for optimal flexing.

The extra robust Polyurethane jacket is designed to withstand harsh industrial environments and is resistant to washdown. The cable is halogen free.

TECHNICAL DATA

Conductor: Insulation:

bare copper IEC 60228 class 6

Jacket:

Polyurethane 11Y

Polyolefin

Bending radius:

5x OD static, 7.5 OD Dynamic

Identification:

Black & numbered + YE/GN 1 pair: black, white. 2 pairs: numbered 5, 6 and 7, 8 Tinned copper braid ≥ 85%

Temperature range:

-40 °C to +90 °C

Shield:

Jacket Color:

Orange

OD [mm]

Min radius - Dynamic [mm]

Weight [kg/km]

Part#

Conductor configuration

OD "

4-Conductor VFD and Servo Applications - AWM 21209 UL 90°C 1000V – CSA AWM I/II A/B 90°C 1000V 213.540KSCFF39001 (4G1.0)/4C AWG18 7.6 0.299

57

92

213.545KSCFF39001 213.555KSCFF39001 213.565KSCFF39001 213.570KSCFF39001 213.580KSCFF39001 213.585KSCFF39001

(4G1.5)/4C AWG16 (4G2.5)/4C AWG14 (4G4)/4C AWG12 (4G6)/4C AWG10 (4G10)/4C AWG8 (4G16)/4C AWG6

8.7

0.343 0.425 0.480 0.551 0.693 0.835

65.3

131 198 276 376 567 885 137 221 264 315 480 774

10.8 12.2

81

91.5 105 132 159

14

17.6 21.2

4-Conductor + 1 TSP VFD and Servo Applications - AWM 21209 UL 90°C 1000V – CSA AWM I/II A/B 90°C 1000V 213.540KSCFF39002 (4G1+(2x0,5))/4C AWG18 + 1TSP AWG21 10.2 0.378 72

213.545KSCFF39016 (4G1.5+(2x1.5))/4C AWG16 + 1TSP AWG16 213.555KSCFF39009 (4G2.5+(2x1.5))/4C AWG14 +1TSP AWG16 213.565KSCFF39004 (4G4+(2x1.5))/4C AWG12 + 1TSP AWG16 213.570KSCFF39002 (4G6+(2x1.5))/4CAWG10 + 1 TSP AWG16 213.580KSCFF39002 (4G10+(2x1.5)) / 4CAWG8 + 1 TSP AWG16 213.585KSCFF39002 (4G16+(2x1.5)) 4CAWG6 + 1 TSP AWG16 213.590KSCFF39002 (4G25+(2x1.5)) 4CAWG4 + 1 TSP AWG16 213.593KSCFF39002 (4G35+2x1.5)) 4CAWG2 + 1 TSP AWG16)

11.6

0.457 0.512 0.579 0.638 0.776 0.929 1.079 1.221

87

13

97.5

14.7 16.2 19.7 23.6 27.4

110.3 121.5 147.8

177 206 233

1043 1567 1903

31

4-Conductor + 2 TSP VFD and Servo Applications AWM 21209 UL 90°C 1000V – CSA AWM I/II A/B 90°C 1000V 213.540KSCFF39003 (4G1+2x(2x0.75)) 4CAWG18 + 2TSP AWG19 12.2 0.480 91.5

216

213.545KSCFF39003

(4G1.5+2x(2x0.75)) 4C AWG16 + 2TSP AWG19 (4G2.5+2x(2x1)) 4C AWG 14 + 2TSP AWG18

12.8

0.504

96

259

213.555KSCFF39012

14.2

0.559

106.5

320

213.565KSCFF39003

(4G4+(2x1)+(2x1.5)) 4C AWG12 + 1TSP AWG18 + 1TSP AWG16 (4G6+(2x1)+(2x1.5)) 4C AWG10 + 1TSP AWG18 + 1TSP AWG16

16.3

0.642

122.3

439

213.570KSCFF39003

18

0.709

135

594

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Hybrid Servo Cable

KSCFF390 hybrid servo cables are combining power and feedback elements under the same jacket for single cable servo motor applications. These cables are suitable for trailing applications in drag chain including machine tools, CNC equipment, material handling, packaging machinery, aerial lifts, boom extensions, and many more. Hybrid cable configurations are specific to a feedback interface or drive manufacturer and all elements meet the specific electrical parameters for the respective system. The extra robust Polyurethane jacket is designed to withstand harsh industrial environments and is resistant to washdown. The cable is halogen free.

TECHNICAL DATA

Conductor: Insulation:

bare copper IEC 60228 class 6

Jacket:

Polyurethane 11Y

Polyolefin

Bending radius:

5x OD static, 7.5 OD Dynamic

Identification:

Black & numbered + YE/GN or see table Pair(s): see table

Temperature range:

-40 °C to +90 °C

Shield:

Tinned copper braid

Jacket Color:

Orange

OD [mm]

Min radius - Dynamic [mm]

Weight [kg/km]

Part#

Conductor configuration

OD "

Hiperface DSL AWM 21209 UL 90°C 1000V – CSA AWM I/II A/B 90°C 1000V 213.540KSCFF39D03 (4G1+(2x0.75)+(2xAWG22)) 4C AWG18 + TSP AWG19 + 1TSP AWG22 Pair 1: BU, WH, Pair 2: BK, WH 213.545KSCFF39D01 (4G1.5+(2x1)+(2xAWG22)) 4C AWG16 + 1 TSP AWG18 + 1TSP AWG22 Pair 1: BU, WH, Pair 2: BK, WH

11.9

0.469

83.3

209

12.8

0.504

96

238

213.555KSCFF39D01

(4G2.5+(2x1)+(2xAWG22)) 4C AWG14 + 1 TSP AWG18 + 1TSP AWG22 Pair 1: BU, WH, Pair 2: BK, WH (4G4+(2x1)ST+(2xAWG22)) 4C AWG12 + 1 TSP AWG18 + 1TSP AWG22 Pair 1: BU, WH, Pair 2: BK, WH (4G6+(2x1)+(2xAWG22)) 4C AWG10 + 1TSP AWG18 + 1 TSP AWG22 Pair 1: BU, WH, Pair 2: BK, WH (4G10+(2x1.5)+(2xAWG22)) 4C AWG8 + 1TSP AWG16 + 1 TSP AWG22 Pair 1: BU, WH, Pair 2: BK, WH

14

0.551

105

298

213.565KSCFF39D01

15.8

0.622

118.5

388

213.570KSCFF39D01

17.8

0.701

133.5

481

213.580KSCFF39D01

21

0.826

157.5

736

S210 with Ethernet element AWM 21209 UL 90°C 1000V – CSA AWM I/II A/B 90°C 1000V 213.524V0069 (4G0.34+(2x0.34)+(4x0.20 CAT5)) 9.8

0.386

73.5

130

4C AWG22 + 1TSP AWG22 + 1STQ AWG25 GY, BN, BK, Y/G; WH, BK; YE, BU, GN, PK (4G0.75+(2x0.5)+(4x0.20 CAT5)) 4C AWG19 + 1TSP AWG16 + 1STQ AWG25 GY, BN, BK, Y/G; WH, BK; YE, BU, GN, PK (4G1.5+(2x1.5)+(4x0.20 CAT5)) 4C AWG16 + 1TSP AWG16 + 1STQ AWG25 GY, BN, BK, Y/G; WH, BK; YE, BU, GN, PK (4G2.5+(2x1.5)+(4x0.20 CAT5)) 4C AWG14 + 1TSP AWG16 + 1STQ AWG25 GY, BN, BK, Y/G; WH, BK; YE, BU, GN, PK

213.535V0039

10.6

0.417

79.5

157

213.545G0191

12.7

0.5

95.3

252

213.555G0159

13.7

0.539

102.8

298

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Continuous Flexing Cables for Motion Control

Unshielded Motor and Power Cable

KSCFF390 unshielded small diameter motor and power cable to supply power to 3-phase AC motors. These cables include several different conductor configurations for a broad range of AC motors. These cables are suitable for trailing applications in drag chain including machine tools, CNC equipment, material handling, packaging machinery, aerial lifts, boom extensions, and many more. Our specially formulated insulation material offers low capacitance for efficient energy transfer, very high insulation break-through resistance and low friction for optimal flexing.

The extra robust Polyurethane jacket is designed to withstand harsh industrial environments and is resistant to washdown. The cable is halogen free.

TECHNICAL DATA

Conductor: Insulation:

bare copper IEC 60228 class 6

Jacket:

Polyurethane 11Y

Polyolefin

Bending radius:

5x OD static, 7.5 OD Dynamic

Identification:

Black & numbered + YE/GN

Temperature range:

-40 °C to +90 °C

Shield:

None

Jacket Color:

Black

Conductor configuration

OD [mm]

Min radius - Dynamic [mm]

Weight [kg/km]

Part#

OD "

4-Conductor Motor and Power Applications - AWM 21209 UL 90°C 1000V – CSA AWM I/II A/B 90°C 1000V 213.370KSCFF3901N 4G6 / 4C AWG10 13.6 0.535 102

327 515 800

213.380KSCFF3901N 213.385KSCFF3901N 213.390KSCFF3901N 213.393KSCFF3901N

4G10 / 4C AWG8 4G16 / 4C AWG6 4G25 / 4C AWG4 4G35 / 4C AWG2

16.8 20.4 24.2 27.8

0.662 0.803 0.953 1.095

126 153 182 209

1170 1590

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Unshielded Single Conductor

Unshielded TPE single conductor for high performance flexing. These cables are suitable for trailing applications in drag chain including machine tools, CNC equipment, material handling, packaging machinery, aerial lifts, boom extensions, and many more. Our specially formulated insulation material offers low capacitance for efficient energy transfer, very high insulation break-through resistance and low friction for optimal flexing. The extra robust TPE jacket is designed to withstand harsh industrial environments and is resistant to washdown. The cable is halogen free.

TECHNICAL DATA

Conductor: Insulation:

bare copper IEC 60228 class 6

Jacket:

TPE

Polyolefin

Bending radius:

5x OD static, 7.5 OD Dynamic

Identification:

Black None

Temperature range:

-40 °C to +80 °C

Shield:

Jacket Color:

Black

OD [mm]

Min radius - Dynamic [mm]

Weight [kg/km]

Part#

Conductor configuration

OD "

Single Conductor for Power - AWM 21218 UL 80°C 1000V – CSA AWM I/II A/B 80°C 1000V 213.270G0004 1x6 / 1C AWG10 6.7 0.264

50.3

87

213.280G0005 213.285G0002 213.290G0002 213.293G0002 213.295G0001

1x10 / 1C AWG8 1x16 / 1C AWG6 1x25 / 1C AWG4 1x35 / 1C AWG2 1x50 / 1C AWG1

8

0.315 0.370 0.425 0.480 0.567

60

132 196 284 385 544

9.4

70.5

10.8 12.2 14.4

81

91.5 108

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Continuous Flexing Cables for Motion Control

Shielded Single Conductor

Shielded TPE single conductor for high performance flexing. These cables are suitable for trailing applications in drag chain including machine tools, CNC equipment, material handling, packaging machinery, aerial lifts, boom extensions, and many more. Our specially formulated insulation material offers low capacitance for efficient energy transfer, very high insulation break-through resistance and low friction for optimal flexing. The extra robust TPE jacket is designed to withstand harsh industrial environments and is resistant to washdown. The cable is halogen free.

TECHNICAL DATA

Conductor: Insulation:

bare copper IEC 60228 class 6

Jacket:

TPE

Polyolefin

Bending radius:

5x OD static, 7.5 OD Dynamic

Identification:

Black

Temperature range:

-40 °C to +80 °C

Shield:

Tinned Copper braid 85%

Jacket Color:

Black

Conductor configuration

OD [mm]

Min radius - Dynamic [mm]

Weight [kg/km]

Part#

OD "

Single Conductor for Power - AWM 21218 UL 80°C 1000V – CSA AWM I/II A/B 80°C 1000V 213.570G0062 1x6 / 1C AWG10 7.3 0.287

55

113 160 230 338 433 602

213.580G0039 213.585G0024 213.590G0020 213.593G0017 213.595G0006

1x10 / 1C AWG8 1x16 / 1C AWG6 1x25 / 1C AWG4 1x35 / 1C AWG2 1x50 / 1C AWG1

8.6

0.339 0.402 0.472 0.512 0.591

64.5 76.5

10.2

12 13 15

90

97.5

112.5

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System Specific Feedback Cable

KSCFF390 Feedback cables for communication between the servo motor and feedback device. These cables are suitable for trailing applications in drag chain including machine tools, CNC equipment, material handling, packaging machinery, aerial lifts, boom extensions, and many more. All feedback cables feature low friction and low capacitance insulation material to meet all mechanical and electrical performance parameters for the respective system. Color codes are either system specific or follow DIN 47100. The extra robust Polyurethane jacket is designed to withstand harsh industrial environments and is resistant to washdown. The cable is halogen free.

TECHNICAL DATA

Conductor: Insulation:

bare copper IEC 60228 class 6

Jacket:

Polyurethane 11Y

Polyolefin

Bending radius:

5x OD static, 7.5 OD Dynamic

Identification:

Color coded

Temperature range:

-40 °C to +80 or 90 °C

Shield:

Tinned copper braid

Jacket Color:

Green

OD [mm]

Min radius - Dynamic [mm]

Weight [kg/km]

Part#

Conductor configuration

OD "

SIEMENS 6FX800®* compatible AWM 21209 UL 90°C 300V – CSA AWM I/II A/B 90°C 300V 213.526KSCFF39001 SIEMENS: 1BD21 (4x2x0.35+4x0.50) BK/BN, RD/OG, GN/YE, BU/VT + WHBU, WHBK, WHRD, WHYE 9.2

0.362

69

130

213.517KSCFF39007 SIEMENS: 1BD11

(8x2x0.18) WHYE/WHGN, WHRD/WHOG, WHBK/WHBN, GY/WH, BU/VT, YE/GN, RD/OG, BK/BN

7.8

0.307

58.5

85

213.514KSCFF39010 SIEMENS: 1BD51

(3x(2x0.14)+4x0.14+4x0.25+2x0.50) BK/BN, RD/OG, GN/YE + BU, GY, WHBK, WHYE, +GNBK, GNRD, BNYE, BNGY + BNBU, BNRD (3x(2x0.14)+4X0.14+2x0.50) BK/BN, RD/OG, GN/YE + BU, GY, WHBK, WHYE, + BNBU, BNRD

9.5

0.374

71.3

139

213.514KSCFF39011 SIEMENS: 1BD41

8.9

0.350

66.8

101

SIEMENS compatible AWM 21209 UL 90°C 30V – CSA AWM I/II A/B 90°C 30V 213.518KSCFF39035 SIEMENS: 2DC00 (2x2xAWG24+2xAWG22) PK/BU, YE/GN, + RD/BK

7.3

0.287

54.8

74

Bosch Rexroth Indramat®* compatible AWM 21209 UL 90°C 300V – CSA AWM I/II A/B 90°C 300V 213.522KSCFF39027 INK-0448 (4x2x0.25 + 2x0.50) BN/GN, GY/PK, BU/VT, RD/BK, WH, BN 8.7 0.343

65.3

111

Schneider / ELAU©* compatible AWM 21209 UL 90°C 300V – CSA AWM I/II A/B 90°C 300V 213.512KSCFF39013 (3x2x0.14+2x0.34) WH/BN, GN/YE, GY/PK, RD, BU 6.8

0.268

51

70

Nidec©* compatible AWM 21209 UL 90°C 300V – CSA AWM I/II A/B 90°C 300V 213.522KSCFF39033 ((2x0.34)+6x2x0.25+2x0.50) WH, BN, GN-YE, GY-PK, BU-RD, BK-VT, GY/PK-RD/ BU, WH/GN-BN/GN, BU, RD

10.2

0.402

76.5

154

Lenze©* compatible AWM 21209 UL 90°C 300V – CSA AWM I/II A/B 90°C 300V 213.514KSCFF39008 Lenze EWLE (4x(2x0.14)+2x(1)) GN/YE, BU/RD, GN/PK, BK/VT, BN, WH 11.5

0.453

86.3

229

*© and/or brand designations are registered trademarks and for reference purposes only. Affiliation with these companies is not implied. Other system specific feedback cables are available, please inquire.

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Continuous Flexing Cables for Motion Control

Multipair Feedback Cable

KSCFF390 Feedback cables for communication between the servo motor and feedback device. These cables are suitable for trailing applications in drag chain including machine tools, CNC equipment, material handling, packaging machinery, aerial lifts, boom extensions, and many more. All feedback cables feature low friction and low capacitance insulation material to meet all mechanical and electrical performance parameters for the respective system. Color codes are either system specific or follow DIN 47100. The extra robust Polyurethane jacket is designed to withstand harsh industrial environments and is resistant to washdown. The cable is halogen free.

TECHNICAL DATA

Conductor: Insulation:

bare copper IEC 60228 class 6

Jacket:

Polyurethane 11Y

Polyolefin

Bending radius:

5x OD static, 7.5 OD Dynamic

Identification:

Color coded

Temperature range:

-40 °C to +80 or 90 °C

Shield:

Tinned copper braid

Jacket Color:

Green

OD [mm]

Min radius - Dynamic [mm]

Weight [kg/km]

Part#

Conductor configuration

OD "

Multi-Pair Feedback AWG24 with overall shield AWM 21209 UL 90°C 300V – CSA AWM I/II A/B 90°C 300V 213.518KSCFF39026 (3x2x0.25) WH&BN, GN&YE, GY&PK 6.6 0.26

49.5

55.1

213.522KSCFF39034

(4x2x0.25) WH&BN, GN&YE, GY&PK, BU&RD

7.3

0.287

54.8

72.2

213.522KSCFF39036

(5x2x0.25) WH&BN, GN&YE, GY&PK, BU&RD, BK&VT (6x2x0.25) WH&BN, GN&YE, GY&PK, BU&RD, BK&VT, GR/ PK&RD/BU (8x2x0.25) WH&BN, GN&YE, GY&PK, BU&RD, BK&VT, GR/PK&RD/BU, WH/GN&BN/GN, WH/ YE&YE/BN

8.2

0.323

61.5

82

213.522KSCFF39035

8.8

0.346

66

96.2

Multi-Pair Feedback AWG24 with overall shield AWM Style 20233 80°C 300V - AWM I/II A/B 80°C 300V 213.522G0054 9.8 0.386

73.5

116

Multi-Pair Resolver Cable AWG24 with individual and overall shields 21209 UL 90°C 300V – CSA AWM I/II A/B 90°C 300V 213.522KSCFF39008 (4x(2x0.25)) WH&BN, GN&YE, GY&PK, BU&RD 9 0.354 67.5

120

12

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Bus and Network

KSCFF390 shielded bus and network cable for communication in industrial network and bus systems. These cables are suitable for trailing applications in drag chain including machine tools, CNC equipment, material handling, packaging machinery, aerial lifts, boom extensions, and many more. The cables are made with finely stranded bare copper and color codes follow their respective system specific conductor identification. The extra robust Polyurethane jacket is designed to withstand harsh industrial environments and is resistant to washdown. The cable is halogen free.

TECHNICAL DATA

Conductor: Insulation:

bare copper IEC 60228 class 6

Jacket:

Polyurethane 11Y

Polyolefin

Bending radius:

5x OD static, 7.5 OD Dynamic

Identification:

Color coded

Temperature range:

-40 °C to +90 °C Purple or Green

Shield:

Tinned copper braid ≥ 85%

Jacket Color:

OD [mm]

Min radius - Dynamic [mm]

Weight [kg/km]

Part#

Conductor configuration

OD "

Color

PROFIBUS 0.25mm / AWG24 AWM 21209 UL 90°C 300V – CSA AWM I/II A/B 90°C 300V 213.518KSCFF39032 (2x0.25mm²) 1TP AWG24 GN, RD 7.8 0.307 DEVICENET Drop AWG24 +AWG22 AWM 21209 UL 90°C 300V – CSA AWM I/II A/B 90°C 300V 213.518KSCFF39033 ((2xAWG22) + (2xAWG24)) RD, BK, BU, WH 7.1 0.280

58.8

70.4

Purple

53.3

74.7

Purple

PROFINET/ETHERCAT AWG22 SF/UTQ AWM 21209 UL 90°C 1000V – CSA AWM I/II A/B 90°C 1000V 213.524KSCFF39106 (4xAWG22) WH, YE, BU, OR 6.5 0.256 48.3

65

Green

CAT5e AWG24 SF/UTP AWM 21209 UL 90°C 300V – CSA AWM I/II A/B 90°C 300V

(4x2xAWG24) BU - WH/BU, OR – WH/OR, GN - WH/GN, BN – WH /BN

213.518KSCFF39037

7.2

0.283

54

68

Green

CAT6A AWG24 SF/UTP AWM 21209 UL 90°C 1000V – CSA AWM I/II A/B 90°C 1000V

(4x2xAWG24) BU - WH/BU, OR – WH/OR, GN - WH/GN, BN – WH /BN

213.518KSCFF39141

7.6

0.299

57

76

Green

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Continuous Flexing Cables for Motion Control

Control Cables Unshielded

KSCFF390 unshielded multi conductor control cable is used in control, monitoring, and instrumentation applications. These cables are suitable for trailing applications in drag chain including machine tools, CNC equipment, material handling, packaging machinery, aerial lifts, boom extensions, and many more. The layered multi-conductor design is optimized to achieve small cable diameters for confined spaces and permits small bending radii. The extra robust Polyurethane jacket is designed to withstand harsh industrial environments and is resistant to washdown. The cable is halogen free.

TECHNICAL DATA

Conductor: Insulation:

bare copper IEC 60228 class 6

Jacket:

Polyurethane 11Y

Polyolefin

Bending radius:

5x OD static, 7.5 OD Dynamic

Identification:

Black & numbered + YE/GN

Temperature range:

-40 °C to +90 °C

Shield:

None

Jacket Color:

Gray

Conductor configuration

OD [mm]

Min radius - Dynamic [mm]

Weight [kg/km]

Part#

OD "

0.5mm2 AWM 21209 UL 90°C 300V – CSA AWM I/II A/B 90°C 300V 213.330KSCFF39002 3G0.5/3C AWG21 5.4

0.213 0.232 0.240 0.295 0.346 0.394 0.472

40.5 44.3 45.8 56.3

51.2 61.8 72.6 93.4 147 184 245

213.330KSCFF39003 213.330KSCFF39004 213.330KSCFF39005 213.330KSCFF39006 213.330KSCFF390L1 213.330KSCFF390L2

4G0.5/4C AWG21 5G0.5/5C AWG21 7G0.5/7C AWG21 12G0.5/12C AWG21 18G0.5/18C AWG21 25G0.5/25C AWG21

5.9 6.1 7.5 8.8

66 75 90

10 12

1.0mm2 AWM 21209 UL 90°C 300V – CSA AWM I/II A/B 90°C 300V 213.340KSCFF39001 2x1.0/2C AWG18 *no ground 5.6

0.220

42

48.4

213.340KSCFF39002 213.340KSCFF39003 213.340KSCFF39004 213.340KSCFF39005 213.340KSCFF39006 213.340KSCFF390L1 213.340KSCFF390L2

3G1.0/3C AWG18 4G1.0/4C AWG18 5G1.0/5C AWG18 7G1.0/7C AWG18 12G1.0/12C AWG18 18G1.0/18C AWG18 25G1.0/25C AWG18

6.1 6.5 7.0 8.3

0.240 0.256 0.276 0.327 0.425 0.457 0.571 0.303 0.323 0.350 0.433 0.512 0.598 0.756 0.362 0.394 0.433 0.531

45.8 48.8 52.5 62.3

74.9 85.8 98.3 130 186 265 402

10.8 11.6 14.5

81 87

108.8

1.5 mm2 / AWG16 AWM 21209 UL 90°C 1000V – CSA AWM I/II A/B 90°C 1000V 213.345KSCFF39002 3G1.5/3C AWG16 7.7

57.8 61.5 66.8 82.5 97.5 114 144

85

213.345KSCFF39003 213.345KSCFF39004 213.345KSCFF39005 213.345KSCFF39006 213.345KSCFF390L1 213.345KSCFF390L2

4G1.5/4C AWG16 5G1.5/5C AWG16 7G1.5/7C AWG16 12G1.5/12C AWG16 18G1.5/18C AWG16 25G1.5/25C AWG16

8.2 8.9

104 124 162 267 326 450 117 145 175 231

11 13

15.2 19.2

2.5 mm2 / AWG14 AWM 21209 UL 90°C 1000V – CSA AWM I/II A/B 90°C 1000V 213.355KSCFF39002 3G2.5/3C AWG14 9.2

69 75

213.355KSCFF39003 213.355KSCFF39004 213.355KSCFF39005

4G2.5/4C AWG14 5G2.5/5C AWG14 7G2.5/7C AWG14

10 11

82.5

13.5

101.3

4 mm2 AWM 21209 UL 90°C 1000V – CSA AWM I/II A/B 90°C 1000V 213.365KSCFF39003 4G4 / 4C AWG12 11.8

0.465

88.5

214

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Control Cables Shielded

KSCFF390 shielded multi conductor control cable is used in control, monitoring, and instrumentation applications. These cables are suitable for trailing applications in drag chain including machine tools, CNC equipment, material handling, packaging machinery, aerial lifts, boom extensions, and many more. The layered multi-conductor design offers small cable diameters for confined spaces and permits small bending radii. The extra robust Polyurethane jacket is designed to withstand harsh industrial environments and is resistant to washdown. The cable is halogen free.

TECHNICAL DATA

Conductor: Insulation:

bare copper IEC 60228 class 6

Jacket:

Polyurethane 11Y

Polyolefin

Bending radius:

5x OD static, 7.5 OD Dynamic

Identification:

Black & numbered + YE/GN Tinned copper braid ≥ 85%

Temperature range:

-40 °C to +90 °C

Shield:

Jacket Color:

Gray

Conductor configuration

OD [mm]

Min radius - Dynamic [mm]

Weight [kg/km]

Part#

OD "

0.5 mm2 AWM 21209 UL 90°C 300V – CSA AWM I/II A/B 90°C 300V 213.530KSCFF39008 (3G0.5)/(3C AWG21) 5.8

0.228 0.248 0.264 0.315 0.370

43.5 47.3 50.3

61.5 83.5 94.7 118 181

213.530KSCFF39009 213.530KSCFF39010 213.530KSCFF39011 213.530KSCFF39012

(4G0.5)/(4C AWG21) (5G0.5)/(4C AWG21) (7G0.5)/(4C AWG21) (12G0.5)/(4C AWG21)

6.3 6.7

8

60

9.4

70.5

1.0 mm2 AWM 21209 UL 90°C 300V – CSA AWM I/II A/B 90°C 300V 213.540KSCFF39013 (2x1.0)/(2C AWG18) *no ground 6.1

0.240

45.8

67.9

213.540KSCFF39014 213.540KSCFF39015 213.540KSCFF39004 213.540KSCFF39005 213.540KSCFF39006

(3G 1.0)/(3C AWG18) (4G1.0)/(4C AWG18) (5G1.0)/(5C AWG18) (7G1.0)/(7C AWG18) (12G1.0)/(12C AWG18)

6.4 7.0 7.5 8.7

0.252 0.276 0.295 0.343 0.449 0.315 0.343 0.374 0.457 0.535 0.402 0.429 0.457 0.535

48

85.5 102 113 150 240 105 126 149 192 304 138 167 204 260

52.5 56.3 65.3 85.5

11.4

1.5 mm2 AWM 21209 UL 90°C 1000V – CSA AWM I/II A/B 90°C 1000V 213.545KSCFF39018 (3G1.5)/(3C AWG16) 8

60

213.545KSCFF39015 213.545KSCFF39004 213.545KSCFF39005 213.545KSCFF39006

(4G1.5)/4C AWG16) (5G1.5)/(5C AWG16) (7G1.5)/(7C AWG16) (12G1.5)/(12C AWG16)

8.7 9.5

65.3 71.3

11.6 13.6

87

102

2.5 mm2 AWM 21209 UL 90°C 1000V – CSA AWM I/II A/B 90°C 1000V 213.555KSCFF39010 (3G2.5)/(3C AWG14) 10.2

76.5 81.8

213.555KSCFF39011 213.555KSCFF39004 213.555KSCFF39005

(4G2.5)/(3C AWG14) (5G2.5)/(3C AWG14) (7G2.5)/(3C AWG14)

10.9 11.6 13.6

87

102

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Continuous Flexing Cables for Motion Control

Electronic Cables Unshielded

KSCFF390 unshielded multi conductor electronic cable is used in control, monitoring, and instrumentation applications. These cables are suitable for trailing applications in drag chain including machine tools, CNC equipment, material handling, packaging machinery, aerial lifts, boom extensions, and many more. The layered multi-conductor design is optimized to achieve small cable diameters for confined spaces and permits small bending radii. The extra robust Polyurethane jacket is designed to withstand harsh industrial environments and is resistant to washdown. The cable is halogen free.

TECHNICAL DATA

Conductor: Insulation:

bare copper IEC 60228 class 6

Jacket:

Polyurethane 11Y

Polyolefin

Bending radius:

5x OD static, 7.5 OD Dynamic

Identification:

Color-coded DIN 47100

Temperature range:

-40 °C to +90 °C

Shield:

None

Jacket Color:

Gray

Conductor configuration

OD [mm]

Min radius - Dynamic [mm]

Weight [kg/km]

Part#

OD "

0.34mm2 AWM 21209 UL 90°C 300V – CSA AWM I/II A/B 90°C 300V 213.325KSCFF39001 2x0.34 / 2C AWG22 4.4

0.173 0.181 0.197 0.213 0.252 0.291 0.417 0.465

33

27 32 38 44 55 86

213.325KSCFF39002 213.325KSCFF39003 213.325KSCFF39004 213.325KSCFF39005 213.325KSCFF39006 213.325KSCFF390L8 213.325KSCFF390L9

3x0.34 / 3C AWG22 4x0.34 / 4C AWG22 5x0.34 / 5C AWG22 7x0.34/ 7C AWG22 12x0.34/ 12C AWG22 18x0.34 / 18C AWG22 25x0.34 / 25C AWG22

4.6

34.5

5

25

5.4 6.4 7.4

37.5

48

55.5

10.6 11.8

79.35

110 120

88.5

COLOR CODE

1 white 2 brown 3 green 4 yellow

11 grey-pink 12 red-blue

21 white-blue 22 brown-blue 23 white-red 24 brown-red 25 white-black

13 white-green 14 brown-green 15 white-yellow 16 yellow-brown 17 white-grey 18 grey-brown 19 white-pink 20 pink-brown

5 grey 6 pink 7 blue 8 red

9 black 10 violet

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Electronic Cables Shielded

KSCFF390 shielded multi conductor electronic cable is used in control, monitoring, and instrumentation applications. These cables are suitable for trailing applications in drag chain including machine tools, CNC equipment, material handling, packaging machinery, aerial lifts, boom extensions, and many more. The layered multi-conductor design is optimized to achieve small cable diameters for confined spaces and permits small bending radii. The extra robust Polyurethane jacket is designed to withstand harsh industrial environments and is resistant to washdown. The cable is halogen free.

TECHNICAL DATA

Conductor: Insulation:

bare copper IEC 60228 class 6

Jacket:

Polyurethane 11Y

Polyolefin

Bending radius:

5x OD static, 7.5 OD Dynamic

Identification:

Black & numbered + YE/GN Tinned copper braid ≥ 85 %

Temperature range:

-40 °C to +90 °C

Shield:

Jacket Color:

Gray

OD [mm]

Min radius - Dynamic [mm]

Weight [kg/km]

Part#

Conductor configuration

OD "

0.34 mm2 AWM 21209 UL 90°C 300V – CSA AWM I/II A/B 90°C 300V 213.525KSCFF39002 (3x0.34) / (3C AWG22) 5

0.197 0.213 0.228 0.268 0.307 0.406 0.441

37.5 40.5 43.5

40.2

213.525KSCFF39003 213.525KSCFF39004 213.525KSCFF39012 213.525KSCFF39006 213.525KSCFF390L8 213.525KSCFF390L9

(4x0.34) / (4C AWG22) (5x0.34) / (5C AWG22) (7x0.34) / (7C AWG22) (12x0.34) / (12C AWG22) (18x0.34) / (18C AWG22) (25x0.34) / (25C AWG22)

5.4 5.8 6.8 7.8

48

55.2

51

68

58.5 77.3

112 149 195

10.3 11.2

84

COLOR CODE

1 white 2 brown 3 green 4 yellow

11 grey-pink 12 red-blue

21 white-blue 22 brown-blue 23 white-red 24 brown-red 25 white-black

13 white-green 14 brown-green 15 white-yellow 16 yellow-brown 17 white-grey 18 grey-brown 19 white-pink 20 pink-brown

5 grey 6 pink 7 blue 8 red

9 black 10 violet

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Continuous Flexing Cables for Motion Control

Installing cables into the cable carrier

Do not cut ring-coiled cables

When cutting cables prior to installation into the cable carrier, ring-coiled cables must be unspooled tangentially and not be pulled in loops off the top.

Uncoil cables from reels torsion-free

When cutting cables prior to installation into the cable carrier, drum-coiled cables must be unreeled, twist- and torsion-free.

Weight distribution inside the carrier cavity

When inserting the cables into the cable carrier, the cable weight is to be symmetrically distributed within the cavity width to assure maximum cycle life of the cable carrier and reduce the likelihood of cable carrier twist or tilt during operation.

Cable length

A change in the length of the cables after installation can be balanced out in the carrier loop. Thus, the cables must move freely inside the cable carrier at sufficient length and torsion-free.

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Installing cables into the carrier

The cables must be inserted into the carrier system in a way to allow them to move independently through the carrier’s bend radius.

How to do it:

Always allow sufficient clearance between the dividers and within the cable carrier cavity area. Insert cables tension-free. Never tie-wrap or fasten cables onto the carrier links or cross bars!

Strain relief at the driven end of the carrier

After positioning the driven end (moving end) in the retracted position the cables are strain-relieved at the moving end.

Correct cable length inside the carrier

After repositioning the driven end (moving end) in the carrier’s extended position the cables are checked for tension-free length in the carrier loop and if necessary, pushed further into the carrier.

Strain relief at the fixed end of the carrier

At this tension-free “installation length”, the cables are then strain-relieved at the carrier’s fixed point.

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Continuous Flexing Cables for Motion Control

Cable Scout Cable dimensioning for your cable carrier application

Inquiring party:

Company: Contact person: Telephone: E-mail: Street address: City:

State:

Zip:

Cable application:

Is the cable being used in a cable carrier? yes no

Number of cables:

please attach cable list

Carrier application:

Machine type: Carrier type: Free installation height H (mm):

Bend radius of carrier KR (mm):

Operational parameters:

Travel lengths Ls (m):

Speed v (m/s):

Acceleration a (m/s 2 ):

approx. number of cycles (per year):

Cable design:

No. of cores:

Core cross-section:

Shielding:

unshielded

shielded

doubled shielded

Purchases & delivery:

approx. requirements per yea (m):

Lot size (m):

coil reel Desired date for 1st delivery:

Length of 1st delivery:

I would like a sample of a similar part No:

Core identification:

numbers + 1x gn/ye

color acc. to DIN 47100

Voltage:

Rated voltage U (V):

Capacitance:

core/core c (nF/m):

core/shield c (nF/m):

Operating conditions:

Operating temperature range: T min (°C):

T max (°C):

Ambient conditions:

indoor application

outdoor application

Chemical resistance: UV radiation: other radiation:

Approvals:

UL

UL/CSA

other

Other:

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Application Examples

TOTALTRAX – the system solution for time-saving final assembly and short rework

Complete systems with a total weight of up to 10+ tons Customer inspection, if desired, at the factory Special packaging and transportation logistics for delivery to the construction site Up to 50 % time saving during final assembly

High-speed test stand Durability tests exceeding 25 million cycles

MC-crane cable with cable package, SZL strain relief driven-end plate and sea-watertight AL-guide channel for worldwide use in port cranes

Custimized SZL-strain relief for long cable life – safe, compact, easy-to-assemble

125 m travel length: carrier fully harnessed with Series 700

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Continuous Flexing Cables for Motion Control

Technical References Conversions

METRIC TO AWG

TEMPERATURE

Metric size mm2

AWG/kcmil

°C

°F

0.14 0.25 0.35 0.38

26 24 22 22 21 19 18 16 14 12 10

-40 -30 -25 -20 -15 -10

-40 -22 -13

-4

0.5

5

0.75 1.00

14 23 32 86

-5

1.5 2.5

0

30 70 80 85 90

4 6

158 176 185 194 221

10 16 25 35 50 70 95

8 6 4 2 1

105

2/0 3/0 4/0

120 150 185 240 300

250 kcmil 350 kcmil 450 kcmil 550 kcmil

WEIGHT CONVERSION

UNIT CONVERSION

kg/km

Lbs./Mft ≈ 67.197

Metric 1 mm

US (imperial)

100

0.03937” 0.3937”

X kg/km x 67.197 = lbs./Mft X kg/km x 0.067197 = lbs./ft

1 cm

1 m

3.28 ft 3280 ft

1 km

1 g

0.0353 ounces

1 kg

2.2 lbs

Cable designations and abbreviations explained

DESIGNATION

MEANING

4G2.5 4x2.5

4C 2.5mm 2 , one conductor marked as gn/ye ground

4C 2.5mm 2 , no ground included

(4G2.5)

4C 2.5 mm 2 with ground, overall shield indicated by brackets

(2x2x0.5) [2x(2x0.5)]

2 twisted pairs 0.5mm 2 , overall shield

2 twisted shielded pairs 0.5mm 2 , overall shield

H

Tape shield Spiral shield Braid shield

H1 H2

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Ampacity per NFPA 79 Table 12.5.1 (abbreviated)

CONDUCTOR SIZE

AMPACITY

AWG / kcmil

60° C (140 °F)

75 °C (167 °F)

90 °C (194 °F)

30 28 26 24 22 20 18 16 14 12 10

- - -

0.5 0.8

0.5 0.8

1 2 3 5 7

1 2 3 5

2 3 5 7

14 18 25 30 40 55 75 95

10 15 20 30 40 55 70 85 95

10 20 25 35 50 65 85

8 6 4 3 2 1

100 115 130 150 175 200 230 255 385 310 335 380

110 130 145 170 195 225 260 290 320 350 380 430

110 125 145 165 195 215 240 260 280 320

1/0 2/0 3/0 4/0 250 300 350 400 500

Notes: (1) Conductor types listed in section 12.3.1 NFPA 79 shall be permitted to be used at the ampacities listed in this table (2) The sources for ampacities in this table is table 310.15(B)(16) / 310.16 of NFPA 70 (NEC) (3) Kabelschlepp is not responsible for errors or conformity of these values with their references. Please refer to the original NFPA 79 document in its most current edition.

Correction factors

Based on table 12.5.5(a) Ambient Temperature Correction Factors. For ambient temperatures other than 30 °C (86 °F), multiply the allowable ampacity by the appropriate factor shown in the table:

Ambient Temperature

Correction Factor 60 °C

Correction Factor 75 °C

Correction Factor 90 °C

21-25 26-30 31-35 36-40 41-45 46-50 51-55 56-60 61-70 71-80

1.08 1.00 0.91 0.82 0.71 0.58 0.41

1.05 1.00 0.94 0.88 0.82 0.75 0.67 0.58 0.33

1.04

1

0.96 0.91 0.87 0.82 0.76 0.71 0.58 0.41

- - -

-

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Continuous Flexing Cables for Motion Control

Based on table 12.5.5(b) Adjustment Factors for More Than Three Current Carrying Conductors in Raceway or Cable:

Number of Current- Carrying Conductors

Percent of Values in Table 12.5.1 and 12.5.5(a), as Adjusted for Ambient Temperature as necessary

4-6 7-9

80 70 50 45 40 35

10-20 21-30 31-40

≥40

Notes: (1) Kabelschlepp is not responsible for errors or conformity of these values with their references. Please refer to the original NFPA 79 document in its most current edition.

Ampacity per NEC Table 310.16 (abbreviated, copper conductors only)

CONDUCTOR SIZE

AMPACITY

AWG / kcmil

60° C (140 °F)

75 °C (167 °F)

90 °C (194 °F)

Types TBS, SA, SIS, FEP, FEPB MI, PFA, RHH, RHW-2, THHN, THHW, THW-2, THWN-2, USE-2, XHH, XHHW, XHHW-2, XHWN, XHWN-2, XHHN, Z, ZW-2

Types RHW, THHW, THW THWN, XHHW, XHWN, USE, ZW

Types TW, UF

18 16 14 12 10

- -

- -

14 18 25 30 40 55 75 95

15 20 30 40 55 70 85 95

20 25 35 50 65 85

8 6 4 3 2 1

100 115 130 150 175 200 230 255 285 310 335 380

115 130 145 170 195 225 260 290 320 350 380 430

110 125 145 165 195 215 240 260 280 320

1/0 2/0 3/0 4/0 250 300 350 400 500

Notes: (1) NEC Section 310.15(B) shall be used for ambient temperature correction other than 30 °C. (2) NEC Section 310.15(C) shall be referenced for more than three current carrying conductors (3) NEC Section 310.16 shall be referenced for conditions of use (4) Kabelschlepp is not responsible for errors or conformity of these values with their references. Please refer to the original NFPA 79 document in its most current edition.

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Simplified 75 °C Cable Sizing Guide for AC Induction Motors per NEC 430.250

Table for 75 °C cables with four conductors (3 phases plus ground):

Operating voltage 3Ø

Amp rating 75 °C

Metric size mm 2

AWG size

230V

460V

575V

18 16 14 12 10

1.0 1.5 2.5

7 (NFPA 79 12.5.1) 10 (NFPA 79 12.5.1)

See drive manual or NEC 430.22(G) See drive manual or NEC 430.22(G)

20 25 35 50 65 85

≤ 5HP (3.73 KW) ≤ 5HP (3.73 KW) ≤ 10 HP (7.5 KW) ≤ 10 HP (7.5 KW) ≤ 15 HP (11.2 KW) ≤ 25 HP (18.6 KW) ≤ 25 HP (18.6 KW) ≤ 40 HP (30 KW) ≤ 40 HP (30 KW) ≤ 50 HP (37 KW) ≤ 60 HP (45 KW) ≤ 60 HP (45 KW)

≤ 10 HP (7.5 KW) ≤ 10 HP (7.5 KW) ≤ 20 HP (14.9 KW) ≤ 30 HP (22.4 KW) ≤ 40 HP (30 KW) ≤ 50 HP (37 KW) ≤ 60 HP (45 KW) ≤ 75 HP (56 KW) ≤ 75 HP (56 KW) ≤ 100 HP (75 KW) ≤ 125 HP (93 KW) ≤ 150 HP (112 KW)

≤ 10 HP (7.5 KW) ≤ 15 HP (11.2 KW) ≤ 25 HP (18.6 KW) ≤ 30 HP (22.4 KW) ≤ 50 HP (37 KW) ≤ 60 HP (45 KW) ≤ 75 HP (56 KW) ≤ 100 HP (75 KW) ≤ 100 HP (75 KW) ≤ 125 HP (93 KW) ≤ 150 HP (112 KW) ≤ 150 HP (112 KW)

4 6

8 6 4 2 1

10 16 25 35 50

115 130 150 175 200 230

1/0 2/0 3/0 4/0

-

70 95

120

Table for 75 °C cables with four conductors (3 phases plus ground) and one control pair (80% derated):

Operating voltage 3Ø

AWG size (power)

Metric size mm 2

Amp rating 75 °C

230V

460V

575V

18 16 14 12 10

1.0 1.5 2.5

7 (NFPA 79 12.5.1) 10 (NFPA 79 12.5.1)

See drive manual or NEC 430.22(G) See drive manual or NEC 430.22(G)

16 20 28 40 48 68 92

≤ 3HP (2.24 KW) ≤ 5HP (3.73 KW) ≤ 7.5 HP (5.6 KW) ≤ 10 HP (7.5 KW) ≤ 10 HP (7.5 KW) ≤ 20 HP (14.9 KW) ≤ 25 HP (18.6 KW) ≤ 25 HP (18.6 KW)

≤ 7.5 HP (5.6 KW) ≤ 10 HP (7.5 KW) ≤ 15 HP (11.2 KW) ≤ 20 HP (14.9 KW) ≤ 30 HP (22.4 KW) ≤ 40 HP (30 KW) ≤ 50 HP (37 KW) ≤ 60 HP (45 KW)

≤ 10 HP (7.5 KW) ≤ 10 HP (7.5 KW) ≤ 20 HP (14.9 KW) ≤ 30 HP (22.4 KW) ≤ 40 HP (30 KW) ≤ 50 HP (37 KW) ≤ 60 HP (45 KW) ≤ 75 HP (56 KW)

4 6

8 6 4 2 1

10 16 25 35 50

104

Table for 75 °C cables with four conductors (3 phases plus ground) and two control pairs (70% derated):

Operating voltage 3Ø

AWG size (power)

Metric size mm 2

Amp rating 75 °C

230V

460V

575V

18 16 14 12 10

1.0 1.5 2.5

7 (NFPA 79 12.5.1) 10 (NFPA 79 12.5.1)

See drive manual or NEC 430.22(G) See drive manual or NEC 430.22(G)

14

≤ 3HP (2.24 KW) ≤ 5HP (3.73 KW) ≤ 5HP (3.73 KW) ≤ 10 HP (7.5 KW) ≤ 10 HP (7.5 KW)

≤ 7.5 HP (5.6 KW) ≤ 10 HP (7.5 KW) ≤ 10 HP (7.5 KW) ≤ 20 HP (14.9 KW) ≤ 25 HP (18.6 KW)

≤ 10 HP (7.5 KW) ≤ 10 HP (7.5 KW) ≤ 15 HP (11.2 KW) ≤ 25 HP (18.6 KW) ≤ 30 HP (22.4 KW)

4 6

17.5 24.5

8 6

10 16

35

45.5

Notes: Type of motor design is B. Class of Service and Duty-Cycle Service is continuous Copper conductors rated 75 °C, at ambient temperature between 26 and 30 °C Values are based on NEC 2020 430.250, power factor 1.25, ampacities are based on NEC 310.16, 75 °C Derating for control pairs based on NEC 310.15C Disclaimer: This is a simplified sizing guide, the final selection and sizing is the responsibility of the Authority Having Jurisdiction (AHJ) for the application. Please also refer to the drive manuals.

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