CONTINUOUS FLEXING CABLES FOR MOTION
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Continuous Flexing Cables for Motion Control
Durable, reliable, cost-effective Cables for cable carriers
Ready for solutions - you advantage
KABELSCHLEPP – the inventor of the cable carrier. Our product portfolio covers more than 100,000 variants made of steel and plastic, allowing us to deliver a suitable and reliable cable carrier for every application – from standard off-the-shelf products to custom-designed complete solutions. Wherever you are in the world, we are here to help. We use our over 50 years of experience to continuously develop and refine the “insides” – i.e., the cables – and to constantly adapt them to market requirements.
Our cable ranges meet the highest quality standards in order to ensure availability of your systems and installations. With the range, we offer a selection of cables that are cost-effective, flexible, and extremely durable.
A key factor for our cables is their tested and proven operational reliability, which meets all applicable standards and directives.
Competent, objective-driven systems consultation and global on-site service are both part of what we consider an ongoing commitment to the technical and commercial optimization of your applications.
TSUBAKI KABELSCHLEPP Cable Warehouse
Hundreds of cable types, stored constantly in our cable warehouse, secure a fast availability all around the world. We deliver according to your requirements, no minimum quantities, each length without extra cutting costs.
TSUBAKI KABELSCHLEPP cable warehouse
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Table of Contents
The successful TSUBAKI KABELSCHLEPP cable program will currently be extended and optimized as an innovative standard product line, especially for the installation of cables in dynamic cable and hose carrier systems. Our clearly structured type selection offers a unique combination of performance features.
About Kableschlepp & TOTALTRAX Systems
........
2-5
Shielded Servo Moto and Vfd Cable
............
6
Hybrid Servo Cable
7 .............
Unshielded Motor an Power Cable
.............
8
Unshielded Single Conductor Shielded Single Conductor System Specific Feedback Cable
.................
9
.................
10
11
.................
12 .....
Multipair Feedback Cable
13 .................
Bus and Network
14 ....
Control Cables Unshielded
15 .....
Control Cables Shielded
Electronic Cables Unshielded Electronic Cables Shielded
.................
16
17 .................
Installing Cables into the Cable Carrier
18-19 .....
20 ........................
Cable Scout
21 ..........
Application Examples
22-27 ....
Technical References
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Continuous Flexing Cables for Motion Control
TOTALTRAX turn-key systems Fully harnessed cable carrier systems
The product you need - we support and supply it to you completely harnessed
One supplier – one responsibility
We develop, design and supply all components required for your individual cable & hose carrier system.
Ready-to-connect assembled steel cable carrier system, packed ready for installation
Everything you need
n Consulting n Planning
n Hydraulic hoses n Pneumatic hoses n Plug-and-socket
+ One contact person + One order + One delivery + Guaranteed quality
n Design
n Cable carriers n Electrical cables
connectors
n Assembly plates n Complete assembly of all components
n Complete guarantee
= TOTALTRAX Complete System
TOTALTRAX – from design to the complete system
NOTE:
Harnessed cables according to all OEM We manufacture KABELSCHLEPP cables according to OEM specifi cations, suitable for all drive controls which consist of signal and power cables and/or extension cables.
n any cable length available n delivery minimum: 1 unit
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Cut coat with TOTALTRAX complete cable carrier systems
We help you...
... to cut your costs!
n Advice on planning n Support in the design phase n Only one contact person for the complete system, including all individual components n Complete delivery from a single source n Only one supplier – one purchase order and one item number n All components match each other perfectly n Guarantee certificate upon request n All components match each other perfectly n Guarantee certificate upon requests
n Goods receiving inspections for all individual components are no longer required n Expensive technical personnel and special tools are no longer required n Shorter assembly times n No hidden costs, e.g. cables being cut to excessive lengths etc. n Less captive capital with almost no inventory n On-time delivery directly to your production site
No storage costs for individual components like cables and connectors Our warehouses offer cables, plug-and-socket connectors as well as many other individual components.
Fully harnessed steel cable carrier
Plastic cable carrier fully harnessed with cables, hoses, connectors and holding plates
Complete system with reusable shipping fixture
Complete service – even for applications with extreme assembly conditions
Our service team can design and assemble your cable carrier system even for applications with extreme assembly conditions. Our service center experts provide you with the support you need. n Complete assembly with guide channels n Uncoiling of harnessed cable carrier systems with long travel lengths n Assembly at great heights (e. g. crane systems)
Fully harnessed cable track system with custom guide channels
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Continuous Flexing Cables for Motion Control
Shielded Servo Motor and VFD Cable
KSCFF390 shielded small diameter servo motor and VFD cable to supply power to 3-phase AC motors. These cables include several different conductor configurations for a broad range of servo motors. These cables are suitable for trailing applications in drag chain including machine tools, CNC equipment, material handling, packaging machinery, aerial lifts, boom extensions, and many more.
Our specially formulated insulation material offers low capacitance for efficient energy transfer, very high insulation break through resistance and low friction for optimal flexing.
The extra robust Polyurethane jacket is designed to withstand harsh industrial environments and is resistant to washdown. The cable is halogen free.
TECHNICAL DATA
Conductor: Insulation:
bare copper IEC 60228 class 6
Jacket:
Polyurethane 11Y
Polyolefin
Bending radius:
5x OD static, 7.5 OD Dynamic
Identification:
Black & numbered + YE/GN 1 pair: black, white. 2 pairs: numbered 5, 6 and 7, 8 Tinned copper braid ≥ 85%
Temperature range:
-40 °C to +90 °C
Shield:
Jacket Color:
Orange
OD [mm]
Min radius - Dynamic [mm]
Weight [kg/km]
Part#
Conductor configuration
OD "
4-Conductor VFD and Servo Applications - AWM 21209 UL 90°C 1000V – CSA AWM I/II A/B 90°C 1000V 213.540KSCFF39001 (4G1.0)/4C AWG18 7.6 0.299
57
92
213.545KSCFF39001 213.555KSCFF39001 213.565KSCFF39001 213.570KSCFF39001 213.580KSCFF39001 213.585KSCFF39001
(4G1.5)/4C AWG16 (4G2.5)/4C AWG14 (4G4)/4C AWG12 (4G6)/4C AWG10 (4G10)/4C AWG8 (4G16)/4C AWG6
8.7
0.343 0.425 0.480 0.551 0.693 0.835
65.3
131 198 276 376 567 885 137 221 264 315 480 774
10.8 12.2
81
91.5 105 132 159
14
17.6 21.2
4-Conductor + 1 TSP VFD and Servo Applications - AWM 21209 UL 90°C 1000V – CSA AWM I/II A/B 90°C 1000V 213.540KSCFF39002 (4G1+(2x0,5))/4C AWG18 + 1TSP AWG21 10.2 0.378 72
213.545KSCFF39016 (4G1.5+(2x1.5))/4C AWG16 + 1TSP AWG16 213.555KSCFF39009 (4G2.5+(2x1.5))/4C AWG14 +1TSP AWG16 213.565KSCFF39004 (4G4+(2x1.5))/4C AWG12 + 1TSP AWG16 213.570KSCFF39002 (4G6+(2x1.5))/4CAWG10 + 1 TSP AWG16 213.580KSCFF39002 (4G10+(2x1.5)) / 4CAWG8 + 1 TSP AWG16 213.585KSCFF39002 (4G16+(2x1.5)) 4CAWG6 + 1 TSP AWG16 213.590KSCFF39002 (4G25+(2x1.5)) 4CAWG4 + 1 TSP AWG16 213.593KSCFF39002 (4G35+2x1.5)) 4CAWG2 + 1 TSP AWG16)
11.6
0.457 0.512 0.579 0.638 0.776 0.929 1.079 1.221
87
13
97.5
14.7 16.2 19.7 23.6 27.4
110.3 121.5 147.8
177 206 233
1043 1567 1903
31
4-Conductor + 2 TSP VFD and Servo Applications AWM 21209 UL 90°C 1000V – CSA AWM I/II A/B 90°C 1000V 213.540KSCFF39003 (4G1+2x(2x0.75)) 4CAWG18 + 2TSP AWG19 12.2 0.480 91.5
216
213.545KSCFF39003
(4G1.5+2x(2x0.75)) 4C AWG16 + 2TSP AWG19 (4G2.5+2x(2x1)) 4C AWG 14 + 2TSP AWG18
12.8
0.504
96
259
213.555KSCFF39012
14.2
0.559
106.5
320
213.565KSCFF39003
(4G4+(2x1)+(2x1.5)) 4C AWG12 + 1TSP AWG18 + 1TSP AWG16 (4G6+(2x1)+(2x1.5)) 4C AWG10 + 1TSP AWG18 + 1TSP AWG16
16.3
0.642
122.3
439
213.570KSCFF39003
18
0.709
135
594
6
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Hybrid Servo Cable
KSCFF390 hybrid servo cables are combining power and feedback elements under the same jacket for single cable servo motor applications. These cables are suitable for trailing applications in drag chain including machine tools, CNC equipment, material handling, packaging machinery, aerial lifts, boom extensions, and many more. Hybrid cable configurations are specific to a feedback interface or drive manufacturer and all elements meet the specific electrical parameters for the respective system. The extra robust Polyurethane jacket is designed to withstand harsh industrial environments and is resistant to washdown. The cable is halogen free.
TECHNICAL DATA
Conductor: Insulation:
bare copper IEC 60228 class 6
Jacket:
Polyurethane 11Y
Polyolefin
Bending radius:
5x OD static, 7.5 OD Dynamic
Identification:
Black & numbered + YE/GN or see table Pair(s): see table
Temperature range:
-40 °C to +90 °C
Shield:
Tinned copper braid
Jacket Color:
Orange
OD [mm]
Min radius - Dynamic [mm]
Weight [kg/km]
Part#
Conductor configuration
OD "
Hiperface DSL AWM 21209 UL 90°C 1000V – CSA AWM I/II A/B 90°C 1000V 213.540KSCFF39D03 (4G1+(2x0.75)+(2xAWG22)) 4C AWG18 + TSP AWG19 + 1TSP AWG22 Pair 1: BU, WH, Pair 2: BK, WH 213.545KSCFF39D01 (4G1.5+(2x1)+(2xAWG22)) 4C AWG16 + 1 TSP AWG18 + 1TSP AWG22 Pair 1: BU, WH, Pair 2: BK, WH
11.9
0.469
83.3
209
12.8
0.504
96
238
213.555KSCFF39D01
(4G2.5+(2x1)+(2xAWG22)) 4C AWG14 + 1 TSP AWG18 + 1TSP AWG22 Pair 1: BU, WH, Pair 2: BK, WH (4G4+(2x1)ST+(2xAWG22)) 4C AWG12 + 1 TSP AWG18 + 1TSP AWG22 Pair 1: BU, WH, Pair 2: BK, WH (4G6+(2x1)+(2xAWG22)) 4C AWG10 + 1TSP AWG18 + 1 TSP AWG22 Pair 1: BU, WH, Pair 2: BK, WH (4G10+(2x1.5)+(2xAWG22)) 4C AWG8 + 1TSP AWG16 + 1 TSP AWG22 Pair 1: BU, WH, Pair 2: BK, WH
14
0.551
105
298
213.565KSCFF39D01
15.8
0.622
118.5
388
213.570KSCFF39D01
17.8
0.701
133.5
481
213.580KSCFF39D01
21
0.826
157.5
736
S210 with Ethernet element AWM 21209 UL 90°C 1000V – CSA AWM I/II A/B 90°C 1000V 213.524V0069 (4G0.34+(2x0.34)+(4x0.20 CAT5)) 9.8
0.386
73.5
130
4C AWG22 + 1TSP AWG22 + 1STQ AWG25 GY, BN, BK, Y/G; WH, BK; YE, BU, GN, PK (4G0.75+(2x0.5)+(4x0.20 CAT5)) 4C AWG19 + 1TSP AWG16 + 1STQ AWG25 GY, BN, BK, Y/G; WH, BK; YE, BU, GN, PK (4G1.5+(2x1.5)+(4x0.20 CAT5)) 4C AWG16 + 1TSP AWG16 + 1STQ AWG25 GY, BN, BK, Y/G; WH, BK; YE, BU, GN, PK (4G2.5+(2x1.5)+(4x0.20 CAT5)) 4C AWG14 + 1TSP AWG16 + 1STQ AWG25 GY, BN, BK, Y/G; WH, BK; YE, BU, GN, PK
213.535V0039
10.6
0.417
79.5
157
213.545G0191
12.7
0.5
95.3
252
213.555G0159
13.7
0.539
102.8
298
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Continuous Flexing Cables for Motion Control
Unshielded Motor and Power Cable
KSCFF390 unshielded small diameter motor and power cable to supply power to 3-phase AC motors. These cables include several different conductor configurations for a broad range of AC motors. These cables are suitable for trailing applications in drag chain including machine tools, CNC equipment, material handling, packaging machinery, aerial lifts, boom extensions, and many more. Our specially formulated insulation material offers low capacitance for efficient energy transfer, very high insulation break-through resistance and low friction for optimal flexing.
The extra robust Polyurethane jacket is designed to withstand harsh industrial environments and is resistant to washdown. The cable is halogen free.
TECHNICAL DATA
Conductor: Insulation:
bare copper IEC 60228 class 6
Jacket:
Polyurethane 11Y
Polyolefin
Bending radius:
5x OD static, 7.5 OD Dynamic
Identification:
Black & numbered + YE/GN
Temperature range:
-40 °C to +90 °C
Shield:
None
Jacket Color:
Black
Conductor configuration
OD [mm]
Min radius - Dynamic [mm]
Weight [kg/km]
Part#
OD "
4-Conductor Motor and Power Applications - AWM 21209 UL 90°C 1000V – CSA AWM I/II A/B 90°C 1000V 213.370KSCFF3901N 4G6 / 4C AWG10 13.6 0.535 102
327 515 800
213.380KSCFF3901N 213.385KSCFF3901N 213.390KSCFF3901N 213.393KSCFF3901N
4G10 / 4C AWG8 4G16 / 4C AWG6 4G25 / 4C AWG4 4G35 / 4C AWG2
16.8 20.4 24.2 27.8
0.662 0.803 0.953 1.095
126 153 182 209
1170 1590
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Unshielded Single Conductor
Unshielded TPE single conductor for high performance flexing. These cables are suitable for trailing applications in drag chain including machine tools, CNC equipment, material handling, packaging machinery, aerial lifts, boom extensions, and many more. Our specially formulated insulation material offers low capacitance for efficient energy transfer, very high insulation break-through resistance and low friction for optimal flexing. The extra robust TPE jacket is designed to withstand harsh industrial environments and is resistant to washdown. The cable is halogen free.
TECHNICAL DATA
Conductor: Insulation:
bare copper IEC 60228 class 6
Jacket:
TPE
Polyolefin
Bending radius:
5x OD static, 7.5 OD Dynamic
Identification:
Black None
Temperature range:
-40 °C to +80 °C
Shield:
Jacket Color:
Black
OD [mm]
Min radius - Dynamic [mm]
Weight [kg/km]
Part#
Conductor configuration
OD "
Single Conductor for Power - AWM 21218 UL 80°C 1000V – CSA AWM I/II A/B 80°C 1000V 213.270G0004 1x6 / 1C AWG10 6.7 0.264
50.3
87
213.280G0005 213.285G0002 213.290G0002 213.293G0002 213.295G0001
1x10 / 1C AWG8 1x16 / 1C AWG6 1x25 / 1C AWG4 1x35 / 1C AWG2 1x50 / 1C AWG1
8
0.315 0.370 0.425 0.480 0.567
60
132 196 284 385 544
9.4
70.5
10.8 12.2 14.4
81
91.5 108
9
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Continuous Flexing Cables for Motion Control
Shielded Single Conductor
Shielded TPE single conductor for high performance flexing. These cables are suitable for trailing applications in drag chain including machine tools, CNC equipment, material handling, packaging machinery, aerial lifts, boom extensions, and many more. Our specially formulated insulation material offers low capacitance for efficient energy transfer, very high insulation break-through resistance and low friction for optimal flexing. The extra robust TPE jacket is designed to withstand harsh industrial environments and is resistant to washdown. The cable is halogen free.
TECHNICAL DATA
Conductor: Insulation:
bare copper IEC 60228 class 6
Jacket:
TPE
Polyolefin
Bending radius:
5x OD static, 7.5 OD Dynamic
Identification:
Black
Temperature range:
-40 °C to +80 °C
Shield:
Tinned Copper braid 85%
Jacket Color:
Black
Conductor configuration
OD [mm]
Min radius - Dynamic [mm]
Weight [kg/km]
Part#
OD "
Single Conductor for Power - AWM 21218 UL 80°C 1000V – CSA AWM I/II A/B 80°C 1000V 213.570G0062 1x6 / 1C AWG10 7.3 0.287
55
113 160 230 338 433 602
213.580G0039 213.585G0024 213.590G0020 213.593G0017 213.595G0006
1x10 / 1C AWG8 1x16 / 1C AWG6 1x25 / 1C AWG4 1x35 / 1C AWG2 1x50 / 1C AWG1
8.6
0.339 0.402 0.472 0.512 0.591
64.5 76.5
10.2
12 13 15
90
97.5
112.5
10
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System Specific Feedback Cable
KSCFF390 Feedback cables for communication between the servo motor and feedback device. These cables are suitable for trailing applications in drag chain including machine tools, CNC equipment, material handling, packaging machinery, aerial lifts, boom extensions, and many more. All feedback cables feature low friction and low capacitance insulation material to meet all mechanical and electrical performance parameters for the respective system. Color codes are either system specific or follow DIN 47100. The extra robust Polyurethane jacket is designed to withstand harsh industrial environments and is resistant to washdown. The cable is halogen free.
TECHNICAL DATA
Conductor: Insulation:
bare copper IEC 60228 class 6
Jacket:
Polyurethane 11Y
Polyolefin
Bending radius:
5x OD static, 7.5 OD Dynamic
Identification:
Color coded
Temperature range:
-40 °C to +80 or 90 °C
Shield:
Tinned copper braid
Jacket Color:
Green
OD [mm]
Min radius - Dynamic [mm]
Weight [kg/km]
Part#
Conductor configuration
OD "
SIEMENS 6FX800®* compatible AWM 21209 UL 90°C 300V – CSA AWM I/II A/B 90°C 300V 213.526KSCFF39001 SIEMENS: 1BD21 (4x2x0.35+4x0.50) BK/BN, RD/OG, GN/YE, BU/VT + WHBU, WHBK, WHRD, WHYE 9.2
0.362
69
130
213.517KSCFF39007 SIEMENS: 1BD11
(8x2x0.18) WHYE/WHGN, WHRD/WHOG, WHBK/WHBN, GY/WH, BU/VT, YE/GN, RD/OG, BK/BN
7.8
0.307
58.5
85
213.514KSCFF39010 SIEMENS: 1BD51
(3x(2x0.14)+4x0.14+4x0.25+2x0.50) BK/BN, RD/OG, GN/YE + BU, GY, WHBK, WHYE, +GNBK, GNRD, BNYE, BNGY + BNBU, BNRD (3x(2x0.14)+4X0.14+2x0.50) BK/BN, RD/OG, GN/YE + BU, GY, WHBK, WHYE, + BNBU, BNRD
9.5
0.374
71.3
139
213.514KSCFF39011 SIEMENS: 1BD41
8.9
0.350
66.8
101
SIEMENS compatible AWM 21209 UL 90°C 30V – CSA AWM I/II A/B 90°C 30V 213.518KSCFF39035 SIEMENS: 2DC00 (2x2xAWG24+2xAWG22) PK/BU, YE/GN, + RD/BK
7.3
0.287
54.8
74
Bosch Rexroth Indramat®* compatible AWM 21209 UL 90°C 300V – CSA AWM I/II A/B 90°C 300V 213.522KSCFF39027 INK-0448 (4x2x0.25 + 2x0.50) BN/GN, GY/PK, BU/VT, RD/BK, WH, BN 8.7 0.343
65.3
111
Schneider / ELAU©* compatible AWM 21209 UL 90°C 300V – CSA AWM I/II A/B 90°C 300V 213.512KSCFF39013 (3x2x0.14+2x0.34) WH/BN, GN/YE, GY/PK, RD, BU 6.8
0.268
51
70
Nidec©* compatible AWM 21209 UL 90°C 300V – CSA AWM I/II A/B 90°C 300V 213.522KSCFF39033 ((2x0.34)+6x2x0.25+2x0.50) WH, BN, GN-YE, GY-PK, BU-RD, BK-VT, GY/PK-RD/ BU, WH/GN-BN/GN, BU, RD
10.2
0.402
76.5
154
Lenze©* compatible AWM 21209 UL 90°C 300V – CSA AWM I/II A/B 90°C 300V 213.514KSCFF39008 Lenze EWLE (4x(2x0.14)+2x(1)) GN/YE, BU/RD, GN/PK, BK/VT, BN, WH 11.5
0.453
86.3
229
*© and/or brand designations are registered trademarks and for reference purposes only. Affiliation with these companies is not implied. Other system specific feedback cables are available, please inquire.
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Continuous Flexing Cables for Motion Control
Multipair Feedback Cable
KSCFF390 Feedback cables for communication between the servo motor and feedback device. These cables are suitable for trailing applications in drag chain including machine tools, CNC equipment, material handling, packaging machinery, aerial lifts, boom extensions, and many more. All feedback cables feature low friction and low capacitance insulation material to meet all mechanical and electrical performance parameters for the respective system. Color codes are either system specific or follow DIN 47100. The extra robust Polyurethane jacket is designed to withstand harsh industrial environments and is resistant to washdown. The cable is halogen free.
TECHNICAL DATA
Conductor: Insulation:
bare copper IEC 60228 class 6
Jacket:
Polyurethane 11Y
Polyolefin
Bending radius:
5x OD static, 7.5 OD Dynamic
Identification:
Color coded
Temperature range:
-40 °C to +80 or 90 °C
Shield:
Tinned copper braid
Jacket Color:
Green
OD [mm]
Min radius - Dynamic [mm]
Weight [kg/km]
Part#
Conductor configuration
OD "
Multi-Pair Feedback AWG24 with overall shield AWM 21209 UL 90°C 300V – CSA AWM I/II A/B 90°C 300V 213.518KSCFF39026 (3x2x0.25) WH&BN, GN&YE, GY&PK 6.6 0.26
49.5
55.1
213.522KSCFF39034
(4x2x0.25) WH&BN, GN&YE, GY&PK, BU&RD
7.3
0.287
54.8
72.2
213.522KSCFF39036
(5x2x0.25) WH&BN, GN&YE, GY&PK, BU&RD, BK&VT (6x2x0.25) WH&BN, GN&YE, GY&PK, BU&RD, BK&VT, GR/ PK&RD/BU (8x2x0.25) WH&BN, GN&YE, GY&PK, BU&RD, BK&VT, GR/PK&RD/BU, WH/GN&BN/GN, WH/ YE&YE/BN
8.2
0.323
61.5
82
213.522KSCFF39035
8.8
0.346
66
96.2
Multi-Pair Feedback AWG24 with overall shield AWM Style 20233 80°C 300V - AWM I/II A/B 80°C 300V 213.522G0054 9.8 0.386
73.5
116
Multi-Pair Resolver Cable AWG24 with individual and overall shields 21209 UL 90°C 300V – CSA AWM I/II A/B 90°C 300V 213.522KSCFF39008 (4x(2x0.25)) WH&BN, GN&YE, GY&PK, BU&RD 9 0.354 67.5
120
12
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Bus and Network
KSCFF390 shielded bus and network cable for communication in industrial network and bus systems. These cables are suitable for trailing applications in drag chain including machine tools, CNC equipment, material handling, packaging machinery, aerial lifts, boom extensions, and many more. The cables are made with finely stranded bare copper and color codes follow their respective system specific conductor identification. The extra robust Polyurethane jacket is designed to withstand harsh industrial environments and is resistant to washdown. The cable is halogen free.
TECHNICAL DATA
Conductor: Insulation:
bare copper IEC 60228 class 6
Jacket:
Polyurethane 11Y
Polyolefin
Bending radius:
5x OD static, 7.5 OD Dynamic
Identification:
Color coded
Temperature range:
-40 °C to +90 °C Purple or Green
Shield:
Tinned copper braid ≥ 85%
Jacket Color:
OD [mm]
Min radius - Dynamic [mm]
Weight [kg/km]
Part#
Conductor configuration
OD "
Color
PROFIBUS 0.25mm / AWG24 AWM 21209 UL 90°C 300V – CSA AWM I/II A/B 90°C 300V 213.518KSCFF39032 (2x0.25mm²) 1TP AWG24 GN, RD 7.8 0.307 DEVICENET Drop AWG24 +AWG22 AWM 21209 UL 90°C 300V – CSA AWM I/II A/B 90°C 300V 213.518KSCFF39033 ((2xAWG22) + (2xAWG24)) RD, BK, BU, WH 7.1 0.280
58.8
70.4
Purple
53.3
74.7
Purple
PROFINET/ETHERCAT AWG22 SF/UTQ AWM 21209 UL 90°C 1000V – CSA AWM I/II A/B 90°C 1000V 213.524KSCFF39106 (4xAWG22) WH, YE, BU, OR 6.5 0.256 48.3
65
Green
CAT5e AWG24 SF/UTP AWM 21209 UL 90°C 300V – CSA AWM I/II A/B 90°C 300V
(4x2xAWG24) BU - WH/BU, OR – WH/OR, GN - WH/GN, BN – WH /BN
213.518KSCFF39037
7.2
0.283
54
68
Green
CAT6A AWG24 SF/UTP AWM 21209 UL 90°C 1000V – CSA AWM I/II A/B 90°C 1000V
(4x2xAWG24) BU - WH/BU, OR – WH/OR, GN - WH/GN, BN – WH /BN
213.518KSCFF39141
7.6
0.299
57
76
Green
13
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Continuous Flexing Cables for Motion Control
Control Cables Unshielded
KSCFF390 unshielded multi conductor control cable is used in control, monitoring, and instrumentation applications. These cables are suitable for trailing applications in drag chain including machine tools, CNC equipment, material handling, packaging machinery, aerial lifts, boom extensions, and many more. The layered multi-conductor design is optimized to achieve small cable diameters for confined spaces and permits small bending radii. The extra robust Polyurethane jacket is designed to withstand harsh industrial environments and is resistant to washdown. The cable is halogen free.
TECHNICAL DATA
Conductor: Insulation:
bare copper IEC 60228 class 6
Jacket:
Polyurethane 11Y
Polyolefin
Bending radius:
5x OD static, 7.5 OD Dynamic
Identification:
Black & numbered + YE/GN
Temperature range:
-40 °C to +90 °C
Shield:
None
Jacket Color:
Gray
Conductor configuration
OD [mm]
Min radius - Dynamic [mm]
Weight [kg/km]
Part#
OD "
0.5mm2 AWM 21209 UL 90°C 300V – CSA AWM I/II A/B 90°C 300V 213.330KSCFF39002 3G0.5/3C AWG21 5.4
0.213 0.232 0.240 0.295 0.346 0.394 0.472
40.5 44.3 45.8 56.3
51.2 61.8 72.6 93.4 147 184 245
213.330KSCFF39003 213.330KSCFF39004 213.330KSCFF39005 213.330KSCFF39006 213.330KSCFF390L1 213.330KSCFF390L2
4G0.5/4C AWG21 5G0.5/5C AWG21 7G0.5/7C AWG21 12G0.5/12C AWG21 18G0.5/18C AWG21 25G0.5/25C AWG21
5.9 6.1 7.5 8.8
66 75 90
10 12
1.0mm2 AWM 21209 UL 90°C 300V – CSA AWM I/II A/B 90°C 300V 213.340KSCFF39001 2x1.0/2C AWG18 *no ground 5.6
0.220
42
48.4
213.340KSCFF39002 213.340KSCFF39003 213.340KSCFF39004 213.340KSCFF39005 213.340KSCFF39006 213.340KSCFF390L1 213.340KSCFF390L2
3G1.0/3C AWG18 4G1.0/4C AWG18 5G1.0/5C AWG18 7G1.0/7C AWG18 12G1.0/12C AWG18 18G1.0/18C AWG18 25G1.0/25C AWG18
6.1 6.5 7.0 8.3
0.240 0.256 0.276 0.327 0.425 0.457 0.571 0.303 0.323 0.350 0.433 0.512 0.598 0.756 0.362 0.394 0.433 0.531
45.8 48.8 52.5 62.3
74.9 85.8 98.3 130 186 265 402
10.8 11.6 14.5
81 87
108.8
1.5 mm2 / AWG16 AWM 21209 UL 90°C 1000V – CSA AWM I/II A/B 90°C 1000V 213.345KSCFF39002 3G1.5/3C AWG16 7.7
57.8 61.5 66.8 82.5 97.5 114 144
85
213.345KSCFF39003 213.345KSCFF39004 213.345KSCFF39005 213.345KSCFF39006 213.345KSCFF390L1 213.345KSCFF390L2
4G1.5/4C AWG16 5G1.5/5C AWG16 7G1.5/7C AWG16 12G1.5/12C AWG16 18G1.5/18C AWG16 25G1.5/25C AWG16
8.2 8.9
104 124 162 267 326 450 117 145 175 231
11 13
15.2 19.2
2.5 mm2 / AWG14 AWM 21209 UL 90°C 1000V – CSA AWM I/II A/B 90°C 1000V 213.355KSCFF39002 3G2.5/3C AWG14 9.2
69 75
213.355KSCFF39003 213.355KSCFF39004 213.355KSCFF39005
4G2.5/4C AWG14 5G2.5/5C AWG14 7G2.5/7C AWG14
10 11
82.5
13.5
101.3
4 mm2 AWM 21209 UL 90°C 1000V – CSA AWM I/II A/B 90°C 1000V 213.365KSCFF39003 4G4 / 4C AWG12 11.8
0.465
88.5
214
14
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Control Cables Shielded
KSCFF390 shielded multi conductor control cable is used in control, monitoring, and instrumentation applications. These cables are suitable for trailing applications in drag chain including machine tools, CNC equipment, material handling, packaging machinery, aerial lifts, boom extensions, and many more. The layered multi-conductor design offers small cable diameters for confined spaces and permits small bending radii. The extra robust Polyurethane jacket is designed to withstand harsh industrial environments and is resistant to washdown. The cable is halogen free.
TECHNICAL DATA
Conductor: Insulation:
bare copper IEC 60228 class 6
Jacket:
Polyurethane 11Y
Polyolefin
Bending radius:
5x OD static, 7.5 OD Dynamic
Identification:
Black & numbered + YE/GN Tinned copper braid ≥ 85%
Temperature range:
-40 °C to +90 °C
Shield:
Jacket Color:
Gray
Conductor configuration
OD [mm]
Min radius - Dynamic [mm]
Weight [kg/km]
Part#
OD "
0.5 mm2 AWM 21209 UL 90°C 300V – CSA AWM I/II A/B 90°C 300V 213.530KSCFF39008 (3G0.5)/(3C AWG21) 5.8
0.228 0.248 0.264 0.315 0.370
43.5 47.3 50.3
61.5 83.5 94.7 118 181
213.530KSCFF39009 213.530KSCFF39010 213.530KSCFF39011 213.530KSCFF39012
(4G0.5)/(4C AWG21) (5G0.5)/(4C AWG21) (7G0.5)/(4C AWG21) (12G0.5)/(4C AWG21)
6.3 6.7
8
60
9.4
70.5
1.0 mm2 AWM 21209 UL 90°C 300V – CSA AWM I/II A/B 90°C 300V 213.540KSCFF39013 (2x1.0)/(2C AWG18) *no ground 6.1
0.240
45.8
67.9
213.540KSCFF39014 213.540KSCFF39015 213.540KSCFF39004 213.540KSCFF39005 213.540KSCFF39006
(3G 1.0)/(3C AWG18) (4G1.0)/(4C AWG18) (5G1.0)/(5C AWG18) (7G1.0)/(7C AWG18) (12G1.0)/(12C AWG18)
6.4 7.0 7.5 8.7
0.252 0.276 0.295 0.343 0.449 0.315 0.343 0.374 0.457 0.535 0.402 0.429 0.457 0.535
48
85.5 102 113 150 240 105 126 149 192 304 138 167 204 260
52.5 56.3 65.3 85.5
11.4
1.5 mm2 AWM 21209 UL 90°C 1000V – CSA AWM I/II A/B 90°C 1000V 213.545KSCFF39018 (3G1.5)/(3C AWG16) 8
60
213.545KSCFF39015 213.545KSCFF39004 213.545KSCFF39005 213.545KSCFF39006
(4G1.5)/4C AWG16) (5G1.5)/(5C AWG16) (7G1.5)/(7C AWG16) (12G1.5)/(12C AWG16)
8.7 9.5
65.3 71.3
11.6 13.6
87
102
2.5 mm2 AWM 21209 UL 90°C 1000V – CSA AWM I/II A/B 90°C 1000V 213.555KSCFF39010 (3G2.5)/(3C AWG14) 10.2
76.5 81.8
213.555KSCFF39011 213.555KSCFF39004 213.555KSCFF39005
(4G2.5)/(3C AWG14) (5G2.5)/(3C AWG14) (7G2.5)/(3C AWG14)
10.9 11.6 13.6
87
102
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Continuous Flexing Cables for Motion Control
Electronic Cables Unshielded
KSCFF390 unshielded multi conductor electronic cable is used in control, monitoring, and instrumentation applications. These cables are suitable for trailing applications in drag chain including machine tools, CNC equipment, material handling, packaging machinery, aerial lifts, boom extensions, and many more. The layered multi-conductor design is optimized to achieve small cable diameters for confined spaces and permits small bending radii. The extra robust Polyurethane jacket is designed to withstand harsh industrial environments and is resistant to washdown. The cable is halogen free.
TECHNICAL DATA
Conductor: Insulation:
bare copper IEC 60228 class 6
Jacket:
Polyurethane 11Y
Polyolefin
Bending radius:
5x OD static, 7.5 OD Dynamic
Identification:
Color-coded DIN 47100
Temperature range:
-40 °C to +90 °C
Shield:
None
Jacket Color:
Gray
Conductor configuration
OD [mm]
Min radius - Dynamic [mm]
Weight [kg/km]
Part#
OD "
0.34mm2 AWM 21209 UL 90°C 300V – CSA AWM I/II A/B 90°C 300V 213.325KSCFF39001 2x0.34 / 2C AWG22 4.4
0.173 0.181 0.197 0.213 0.252 0.291 0.417 0.465
33
27 32 38 44 55 86
213.325KSCFF39002 213.325KSCFF39003 213.325KSCFF39004 213.325KSCFF39005 213.325KSCFF39006 213.325KSCFF390L8 213.325KSCFF390L9
3x0.34 / 3C AWG22 4x0.34 / 4C AWG22 5x0.34 / 5C AWG22 7x0.34/ 7C AWG22 12x0.34/ 12C AWG22 18x0.34 / 18C AWG22 25x0.34 / 25C AWG22
4.6
34.5
5
25
5.4 6.4 7.4
37.5
48
55.5
10.6 11.8
79.35
110 120
88.5
COLOR CODE
1 white 2 brown 3 green 4 yellow
11 grey-pink 12 red-blue
21 white-blue 22 brown-blue 23 white-red 24 brown-red 25 white-black
13 white-green 14 brown-green 15 white-yellow 16 yellow-brown 17 white-grey 18 grey-brown 19 white-pink 20 pink-brown
5 grey 6 pink 7 blue 8 red
9 black 10 violet
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Electronic Cables Shielded
KSCFF390 shielded multi conductor electronic cable is used in control, monitoring, and instrumentation applications. These cables are suitable for trailing applications in drag chain including machine tools, CNC equipment, material handling, packaging machinery, aerial lifts, boom extensions, and many more. The layered multi-conductor design is optimized to achieve small cable diameters for confined spaces and permits small bending radii. The extra robust Polyurethane jacket is designed to withstand harsh industrial environments and is resistant to washdown. The cable is halogen free.
TECHNICAL DATA
Conductor: Insulation:
bare copper IEC 60228 class 6
Jacket:
Polyurethane 11Y
Polyolefin
Bending radius:
5x OD static, 7.5 OD Dynamic
Identification:
Black & numbered + YE/GN Tinned copper braid ≥ 85 %
Temperature range:
-40 °C to +90 °C
Shield:
Jacket Color:
Gray
OD [mm]
Min radius - Dynamic [mm]
Weight [kg/km]
Part#
Conductor configuration
OD "
0.34 mm2 AWM 21209 UL 90°C 300V – CSA AWM I/II A/B 90°C 300V 213.525KSCFF39002 (3x0.34) / (3C AWG22) 5
0.197 0.213 0.228 0.268 0.307 0.406 0.441
37.5 40.5 43.5
40.2
213.525KSCFF39003 213.525KSCFF39004 213.525KSCFF39012 213.525KSCFF39006 213.525KSCFF390L8 213.525KSCFF390L9
(4x0.34) / (4C AWG22) (5x0.34) / (5C AWG22) (7x0.34) / (7C AWG22) (12x0.34) / (12C AWG22) (18x0.34) / (18C AWG22) (25x0.34) / (25C AWG22)
5.4 5.8 6.8 7.8
48
55.2
51
68
58.5 77.3
112 149 195
10.3 11.2
84
COLOR CODE
1 white 2 brown 3 green 4 yellow
11 grey-pink 12 red-blue
21 white-blue 22 brown-blue 23 white-red 24 brown-red 25 white-black
13 white-green 14 brown-green 15 white-yellow 16 yellow-brown 17 white-grey 18 grey-brown 19 white-pink 20 pink-brown
5 grey 6 pink 7 blue 8 red
9 black 10 violet
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Continuous Flexing Cables for Motion Control
Installing cables into the cable carrier
Do not cut ring-coiled cables
When cutting cables prior to installation into the cable carrier, ring-coiled cables must be unspooled tangentially and not be pulled in loops off the top.
Uncoil cables from reels torsion-free
When cutting cables prior to installation into the cable carrier, drum-coiled cables must be unreeled, twist- and torsion-free.
Weight distribution inside the carrier cavity
When inserting the cables into the cable carrier, the cable weight is to be symmetrically distributed within the cavity width to assure maximum cycle life of the cable carrier and reduce the likelihood of cable carrier twist or tilt during operation.
Cable length
A change in the length of the cables after installation can be balanced out in the carrier loop. Thus, the cables must move freely inside the cable carrier at sufficient length and torsion-free.
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Installing cables into the carrier
The cables must be inserted into the carrier system in a way to allow them to move independently through the carrier’s bend radius.
How to do it:
Always allow sufficient clearance between the dividers and within the cable carrier cavity area. Insert cables tension-free. Never tie-wrap or fasten cables onto the carrier links or cross bars!
Strain relief at the driven end of the carrier
After positioning the driven end (moving end) in the retracted position the cables are strain-relieved at the moving end.
Correct cable length inside the carrier
After repositioning the driven end (moving end) in the carrier’s extended position the cables are checked for tension-free length in the carrier loop and if necessary, pushed further into the carrier.
Strain relief at the fixed end of the carrier
At this tension-free “installation length”, the cables are then strain-relieved at the carrier’s fixed point.
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Continuous Flexing Cables for Motion Control
Cable Scout Cable dimensioning for your cable carrier application
Inquiring party:
Company: Contact person: Telephone: E-mail: Street address: City:
State:
Zip:
Cable application:
Is the cable being used in a cable carrier? yes no
Number of cables:
please attach cable list
Carrier application:
Machine type: Carrier type: Free installation height H (mm):
Bend radius of carrier KR (mm):
Operational parameters:
Travel lengths Ls (m):
Speed v (m/s):
Acceleration a (m/s 2 ):
approx. number of cycles (per year):
Cable design:
No. of cores:
Core cross-section:
Shielding:
unshielded
shielded
doubled shielded
Purchases & delivery:
approx. requirements per yea (m):
Lot size (m):
coil reel Desired date for 1st delivery:
Length of 1st delivery:
I would like a sample of a similar part No:
Core identification:
numbers + 1x gn/ye
color acc. to DIN 47100
Voltage:
Rated voltage U (V):
Capacitance:
core/core c (nF/m):
core/shield c (nF/m):
Operating conditions:
Operating temperature range: T min (°C):
T max (°C):
Ambient conditions:
indoor application
outdoor application
Chemical resistance: UV radiation: other radiation:
Approvals:
UL
UL/CSA
other
Other:
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Application Examples
TOTALTRAX – the system solution for time-saving final assembly and short rework
Complete systems with a total weight of up to 10+ tons Customer inspection, if desired, at the factory Special packaging and transportation logistics for delivery to the construction site Up to 50 % time saving during final assembly
High-speed test stand Durability tests exceeding 25 million cycles
MC-crane cable with cable package, SZL strain relief driven-end plate and sea-watertight AL-guide channel for worldwide use in port cranes
Custimized SZL-strain relief for long cable life – safe, compact, easy-to-assemble
125 m travel length: carrier fully harnessed with Series 700
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Continuous Flexing Cables for Motion Control
Technical References Conversions
METRIC TO AWG
TEMPERATURE
Metric size mm2
AWG/kcmil
°C
°F
0.14 0.25 0.35 0.38
26 24 22 22 21 19 18 16 14 12 10
-40 -30 -25 -20 -15 -10
-40 -22 -13
-4
0.5
5
0.75 1.00
14 23 32 86
-5
1.5 2.5
0
30 70 80 85 90
4 6
158 176 185 194 221
10 16 25 35 50 70 95
8 6 4 2 1
105
2/0 3/0 4/0
120 150 185 240 300
250 kcmil 350 kcmil 450 kcmil 550 kcmil
WEIGHT CONVERSION
UNIT CONVERSION
kg/km
Lbs./Mft ≈ 67.197
Metric 1 mm
US (imperial)
100
0.03937” 0.3937”
X kg/km x 67.197 = lbs./Mft X kg/km x 0.067197 = lbs./ft
1 cm
1 m
3.28 ft 3280 ft
1 km
1 g
0.0353 ounces
1 kg
2.2 lbs
Cable designations and abbreviations explained
DESIGNATION
MEANING
4G2.5 4x2.5
4C 2.5mm 2 , one conductor marked as gn/ye ground
4C 2.5mm 2 , no ground included
(4G2.5)
4C 2.5 mm 2 with ground, overall shield indicated by brackets
(2x2x0.5) [2x(2x0.5)]
2 twisted pairs 0.5mm 2 , overall shield
2 twisted shielded pairs 0.5mm 2 , overall shield
H
Tape shield Spiral shield Braid shield
H1 H2
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Ampacity per NFPA 79 Table 12.5.1 (abbreviated)
CONDUCTOR SIZE
AMPACITY
AWG / kcmil
60° C (140 °F)
75 °C (167 °F)
90 °C (194 °F)
30 28 26 24 22 20 18 16 14 12 10
- - -
0.5 0.8
0.5 0.8
1 2 3 5 7
1 2 3 5
2 3 5 7
14 18 25 30 40 55 75 95
10 15 20 30 40 55 70 85 95
10 20 25 35 50 65 85
8 6 4 3 2 1
100 115 130 150 175 200 230 255 385 310 335 380
110 130 145 170 195 225 260 290 320 350 380 430
110 125 145 165 195 215 240 260 280 320
1/0 2/0 3/0 4/0 250 300 350 400 500
Notes: (1) Conductor types listed in section 12.3.1 NFPA 79 shall be permitted to be used at the ampacities listed in this table (2) The sources for ampacities in this table is table 310.15(B)(16) / 310.16 of NFPA 70 (NEC) (3) Kabelschlepp is not responsible for errors or conformity of these values with their references. Please refer to the original NFPA 79 document in its most current edition.
Correction factors
Based on table 12.5.5(a) Ambient Temperature Correction Factors. For ambient temperatures other than 30 °C (86 °F), multiply the allowable ampacity by the appropriate factor shown in the table:
Ambient Temperature
Correction Factor 60 °C
Correction Factor 75 °C
Correction Factor 90 °C
21-25 26-30 31-35 36-40 41-45 46-50 51-55 56-60 61-70 71-80
1.08 1.00 0.91 0.82 0.71 0.58 0.41
1.05 1.00 0.94 0.88 0.82 0.75 0.67 0.58 0.33
1.04
1
0.96 0.91 0.87 0.82 0.76 0.71 0.58 0.41
- - -
-
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Continuous Flexing Cables for Motion Control
Based on table 12.5.5(b) Adjustment Factors for More Than Three Current Carrying Conductors in Raceway or Cable:
Number of Current- Carrying Conductors
Percent of Values in Table 12.5.1 and 12.5.5(a), as Adjusted for Ambient Temperature as necessary
4-6 7-9
80 70 50 45 40 35
10-20 21-30 31-40
≥40
Notes: (1) Kabelschlepp is not responsible for errors or conformity of these values with their references. Please refer to the original NFPA 79 document in its most current edition.
Ampacity per NEC Table 310.16 (abbreviated, copper conductors only)
CONDUCTOR SIZE
AMPACITY
AWG / kcmil
60° C (140 °F)
75 °C (167 °F)
90 °C (194 °F)
Types TBS, SA, SIS, FEP, FEPB MI, PFA, RHH, RHW-2, THHN, THHW, THW-2, THWN-2, USE-2, XHH, XHHW, XHHW-2, XHWN, XHWN-2, XHHN, Z, ZW-2
Types RHW, THHW, THW THWN, XHHW, XHWN, USE, ZW
Types TW, UF
18 16 14 12 10
- -
- -
14 18 25 30 40 55 75 95
15 20 30 40 55 70 85 95
20 25 35 50 65 85
8 6 4 3 2 1
100 115 130 150 175 200 230 255 285 310 335 380
115 130 145 170 195 225 260 290 320 350 380 430
110 125 145 165 195 215 240 260 280 320
1/0 2/0 3/0 4/0 250 300 350 400 500
Notes: (1) NEC Section 310.15(B) shall be used for ambient temperature correction other than 30 °C. (2) NEC Section 310.15(C) shall be referenced for more than three current carrying conductors (3) NEC Section 310.16 shall be referenced for conditions of use (4) Kabelschlepp is not responsible for errors or conformity of these values with their references. Please refer to the original NFPA 79 document in its most current edition.
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Simplified 75 °C Cable Sizing Guide for AC Induction Motors per NEC 430.250
Table for 75 °C cables with four conductors (3 phases plus ground):
Operating voltage 3Ø
Amp rating 75 °C
Metric size mm 2
AWG size
230V
460V
575V
18 16 14 12 10
1.0 1.5 2.5
7 (NFPA 79 12.5.1) 10 (NFPA 79 12.5.1)
See drive manual or NEC 430.22(G) See drive manual or NEC 430.22(G)
20 25 35 50 65 85
≤ 5HP (3.73 KW) ≤ 5HP (3.73 KW) ≤ 10 HP (7.5 KW) ≤ 10 HP (7.5 KW) ≤ 15 HP (11.2 KW) ≤ 25 HP (18.6 KW) ≤ 25 HP (18.6 KW) ≤ 40 HP (30 KW) ≤ 40 HP (30 KW) ≤ 50 HP (37 KW) ≤ 60 HP (45 KW) ≤ 60 HP (45 KW)
≤ 10 HP (7.5 KW) ≤ 10 HP (7.5 KW) ≤ 20 HP (14.9 KW) ≤ 30 HP (22.4 KW) ≤ 40 HP (30 KW) ≤ 50 HP (37 KW) ≤ 60 HP (45 KW) ≤ 75 HP (56 KW) ≤ 75 HP (56 KW) ≤ 100 HP (75 KW) ≤ 125 HP (93 KW) ≤ 150 HP (112 KW)
≤ 10 HP (7.5 KW) ≤ 15 HP (11.2 KW) ≤ 25 HP (18.6 KW) ≤ 30 HP (22.4 KW) ≤ 50 HP (37 KW) ≤ 60 HP (45 KW) ≤ 75 HP (56 KW) ≤ 100 HP (75 KW) ≤ 100 HP (75 KW) ≤ 125 HP (93 KW) ≤ 150 HP (112 KW) ≤ 150 HP (112 KW)
4 6
8 6 4 2 1
10 16 25 35 50
115 130 150 175 200 230
1/0 2/0 3/0 4/0
-
70 95
120
Table for 75 °C cables with four conductors (3 phases plus ground) and one control pair (80% derated):
Operating voltage 3Ø
AWG size (power)
Metric size mm 2
Amp rating 75 °C
230V
460V
575V
18 16 14 12 10
1.0 1.5 2.5
7 (NFPA 79 12.5.1) 10 (NFPA 79 12.5.1)
See drive manual or NEC 430.22(G) See drive manual or NEC 430.22(G)
16 20 28 40 48 68 92
≤ 3HP (2.24 KW) ≤ 5HP (3.73 KW) ≤ 7.5 HP (5.6 KW) ≤ 10 HP (7.5 KW) ≤ 10 HP (7.5 KW) ≤ 20 HP (14.9 KW) ≤ 25 HP (18.6 KW) ≤ 25 HP (18.6 KW)
≤ 7.5 HP (5.6 KW) ≤ 10 HP (7.5 KW) ≤ 15 HP (11.2 KW) ≤ 20 HP (14.9 KW) ≤ 30 HP (22.4 KW) ≤ 40 HP (30 KW) ≤ 50 HP (37 KW) ≤ 60 HP (45 KW)
≤ 10 HP (7.5 KW) ≤ 10 HP (7.5 KW) ≤ 20 HP (14.9 KW) ≤ 30 HP (22.4 KW) ≤ 40 HP (30 KW) ≤ 50 HP (37 KW) ≤ 60 HP (45 KW) ≤ 75 HP (56 KW)
4 6
8 6 4 2 1
10 16 25 35 50
104
Table for 75 °C cables with four conductors (3 phases plus ground) and two control pairs (70% derated):
Operating voltage 3Ø
AWG size (power)
Metric size mm 2
Amp rating 75 °C
230V
460V
575V
18 16 14 12 10
1.0 1.5 2.5
7 (NFPA 79 12.5.1) 10 (NFPA 79 12.5.1)
See drive manual or NEC 430.22(G) See drive manual or NEC 430.22(G)
14
≤ 3HP (2.24 KW) ≤ 5HP (3.73 KW) ≤ 5HP (3.73 KW) ≤ 10 HP (7.5 KW) ≤ 10 HP (7.5 KW)
≤ 7.5 HP (5.6 KW) ≤ 10 HP (7.5 KW) ≤ 10 HP (7.5 KW) ≤ 20 HP (14.9 KW) ≤ 25 HP (18.6 KW)
≤ 10 HP (7.5 KW) ≤ 10 HP (7.5 KW) ≤ 15 HP (11.2 KW) ≤ 25 HP (18.6 KW) ≤ 30 HP (22.4 KW)
4 6
17.5 24.5
8 6
10 16
35
45.5
Notes: Type of motor design is B. Class of Service and Duty-Cycle Service is continuous Copper conductors rated 75 °C, at ambient temperature between 26 and 30 °C Values are based on NEC 2020 430.250, power factor 1.25, ampacities are based on NEC 310.16, 75 °C Derating for control pairs based on NEC 310.15C Disclaimer: This is a simplified sizing guide, the final selection and sizing is the responsibility of the Authority Having Jurisdiction (AHJ) for the application. Please also refer to the drive manuals.
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