AUTOMOTIVE & High volume solutions Cable Management Systems
KabelTrax – our mission
KABELTRAX products should be used wherever cables need to be guided and protected: ■ Sliding doors ■ Swinging doors ■ Retractable roofs ■ Sliding roofs ■ Seat positioning systems ■ Steering columns ■ Interior ■ Automatic service machines ■ Furniture industry ■ And many more For almost two decades KABELTRAX has produced and delivered sys- tems free of defects and in time to satisfied customers. For your pro - ject we would be glad to offer you the right product from our stand- ard product range and match it individually to your needs. We also develop customized solutions to meet your requirements. Please contact us.
KABELTRAX is the division of the TSUBAKI KABELSCHLEPP GmbH for automotive and high-volume applications. As a specialist for high-end cable routing in dynamic applications we are aware of the high demands of our customers and ensure their implementation. Being one of the major manufacturers for cable routing and manage- ment systems, we are able to manufacture particularly high volume quantities and maintain quality (zero-fault strategy) economically and reliably with our highly automated manufacturing processes and our permanent 100% quality control. Our customers are always our first priority. KABELTRAX is produced on a global level so our customer’s needs can be met quickly. This how- ever, does not hinder quality. Our KABELTRAX is made with the same quality that people have come to expect from KabelSchlepp products.
Our total quality promise
The core of our Total Quality Promise (TQP) ties customer require- ments, product design and production processes together. We are continuously evaluating the form, fit, function and ultimate perfor - mance of our products by utilizing the latest CAD systems and product simulation methods, whilst constantly optimizing our auto- mated production processes to ensure repeatable deliverable total quality, as well as, heightened customer confidence and value. At KabelTrax, the difference is: a record 100 % on-time deliveries, real-time support, and quality product received everytime.
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The KabelTrax difference
Why choose KabelTrax? Our expertise, service, flexibility, quality and environmental responsi - bility deliver the value customers demand. These principles are key to our culture and built into every product we sell. Delivering on these principles everyday gives our customers the confi - dence necessary to make us a world leader!
4 times in a row: SUMITOMO
“It is our principal objective to meet the requirements and expectations of our customers at all times.”
Electric Wiring Systems Quality Excellence Award
The TSUBAKI group: Solutions from one source – from a global partner
The know-how of our product specialists in conjunction with the worldwide sales and service organization provide customers with qualified solutions for many different industries and applications. From consulting, planning and installation to on-site service – wherever you need us.
The TSUBAKI Group is comprised of 40 manufacturing sites and 56 subsidiaries and offices in more than 70 countries worldwide. Tsubaki manufactures and supplies a comprehensive range of products from industrial drive & attachment chains, conveyor chains, sprockets, safety devices, shaft couplings & cam clutches to chain drive systems for the automotive industry. Within the TSUBAKI Group, TSUBAKI KABELSCHLEPP is responsible for worldwide product areas for guideway protection and conveyor systems, as well as cable carrier systems and cables.
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Automotive cable management systems
Design
■ Displays
■ Steering columns ■ Displays ■ Dashboards
Testing
Production
■ Seat positioning systems ■ Seat height adjustment ■ Heating and ventilation ■ Seat power and electronics
Assembly
■ Sliding doors ■ Suspension doors ■ Swinging doors
More information: www.kabelschlepp.com
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Door systems
■ Multifunction tables
■ Rear hatches and doors ■ Retractable service ramps
Seating systems
Retractable roofs
Interior accessories
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Cable management systems for automotive and high volume applications
Wire harnesses in motion KABELTRAX dynamic wire management solutions offer engineers proven and globally competitive solutions to their most complex mo- ving wire harness challenges. Our system assemblies substantially increase the operating efficiency and longevity of wires, by reducing circuit failures while bringing un- interrupted power and control to moving mechanisms. KABELTRAX innovative wire management solutions are perfectly suited to each of our customer’s unique requirements. Our impressive record of innovative solutions to manage wire har- nesses moving in single or multi-axis motion spans the world. With millions of automotive systems in operation across the globe, we are a world leader.
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Sliding doors
Swing doors
Rear doors
Adjustable seats
Product solutions KABELTRAX designed and built-to-suit products offer engineers proven and globally competitive solutions to their most complex moving wire harness challenges.
Tray in door solution
Rocker solution: Wire track under running board in vertical or horizontal position.
Outboard solution between door and body
Middlerail solution
Cassette solution
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Subject to change reserved.
Wire routing and management solutions around the entire vehicle
Application examples We design a specific solution to suit your needs where standard solutions from a catalog simply do not suffice. Our wide range of designs, materials and expertise ensures that our solutions satisfy our customers’ unique requirements for form, fit, performance and cost.
Solutions for protecting wires in: ■ Sliding doors ■ Swing doors ■ Seat systems ■ Retractable hardtops
■ Truck tilt cabs ■ Hybrid and electric vehicles
■ Automated gaming ■ Automatic doors and screens
■ Automated banking ■ Automated vending
■ And many more!
Multifunction Seats Service Ramps
Retractable Tops
Steering Columns
Sliding Doors
Interior
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Operating examples Decades of experience in product design, development and applied technology ensure that we have the expertise and product solutions to tackle our global customers’ most challenging applications.
Horizontal Ideal when operating height is limited.
Vertical Ideal when operating width (depth) is limited.
Horizontal / Vertical Ideal when the required move- ment is in 2 axes.
Combined 2 systems. Ideal when multi- axis operation is required.
Rolled Ideal when the fixed point is off center and height is restricted.
Cassette Ideal all-in-one system when installation steps must be reduced and sim- plified.
Lateral Ideal when dual-axis move- ment, such as forward and back, as well as in and out, is required.
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ULTRALIGHT Flexible Installation Tape
FIT solves common wire routing problems With FIT you can reduce the weight of a cable routing to a minimum. Due to the simple design and the ultra-light installation band, even highly complex cable management tasks can be solved.
is ■ u ltralight
■ flexible
■ q uiet
■ flat
■ easy to assemble
■ easy to fill
is an alternative to
■ cable straps ■ adhesive tape ■ split conduits
■ clips and clamps
■ spiral hoses
■ cable sleeves or
braided composite tubes
material examples
■ foam materials
■ plastics e.g. PP, PE, PA ■ papers and cardboards
■ metals
■ textile and leather
■ elastomers
FIT System: Exemplary design of a cable set
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Under seats
Underbodies
Dashboards
Sidewalls
Choose your own shape
Molded
Press-In
Pop-Up
Stamped or Cut
Endless
Flat
Multi-Cavity
2-Piece
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Cables for Motion – perfect for use in cable carrier systems
Continuous bending hi-flex cables Our cable ranges meet the highest quality standards in order to ensure availability of your systems and installations. With the range, we offer a selection of cables which are cost-effective, flexible and extremely durable. A key factor for our cables is their tested and proven operational reliability, which meets all applicable standards and directives. Competent, focussed system consultation and global on-site service are both part of what we consider an on-going commitment to the technical and commercial optimization of your applications.
Cable warehouse
Wire harness process
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Highly flexible insulated vehicle wires from 0.35 mm 2 to 2.50 mm 2
Developed for ■ Automotive ■ Small bending radii ■ Small cable diameters
Characteristics ■ Temperature resistant
■ Oil resistant ■ DecaBDE-free ■ Flame retardant
■ RoHs conform ■ Acc. to ISO 6722
TSUBAKI KABELSCHLEPP
■ Long lifetime ■ Dynamic loads
Technical specifications Temperature range:
Design Conductor:
– 40 to + 125 °C Minimum bending radius moved: KR min ≥ 5.0 x Ø Test voltage: > 1 kV (30 min.) Operating voltage: Max. 60 V Regulations: Following ISO 6722
Fine-wire stranded conductor El-Cu litz wire bright soft
Core insulation:
TPM
Core color:
On request
Core stranding: Single-core Core identification: TSUBAKI KABELSCHLEPP / conductor cross-section Print distance: Max. 200 mm
Varying parameters possible – please contact us!
Technical information
Mat.-No.
Cross-section
Conductor design
Insulation wall thickness (mm)
Outer diameter (mm)
Conductor resistance bare (Ohm/km)
(mm 2 )
50291
0.35
180 (+/-10 %) x max. 0.05
min. 0.20
1.35 (+/-0.05)
max. 54.4
50290
0.50
256 (+/-10 %) x max. 0.05
min. 0.22
1.60 (+/-0.05)
max. 37.1
50289
0.75
392 (+/-10 %) x max. 0.05
min. 0.24
1.85 (+/-0.05)
max. 24.7
50288
1.00
511 (+/-10 %) x max. 0.05
min. 0.24
2.10 (+/-0.10)
max. 18.5
50287
1.50
392 (+/-10 %) x max. 0.07
min. 0.24
2.35 (+/-0.10)
max. 12.7
50286
2.50
651 (+/-10 %) x max. 0.07
min. 0.28
2.90 (+/-0.10)
max. 7.6
Developed for cable carriers
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From development to series production
Know-how and experience from the inventor of the cable carrier
KABELSCHLEPP is the inventor of the cable and hose carrier and has more than 60 years experience in the development and production of cable routing systems. Since 1996 KABELTRAX is the Automotive Division of the TSUBAKI KABELSCHLEPP GmbH. KABELTRAX offers Engineering Support in the design phase with the know-how of experienced specialists and the use of state-of-the-art CAD-systems. KABELTRAX is an approved OEM-supplier who knows the require- ments of customers very well and implements these, e.g. by using FMEA and Moldflow analyses. Over two decades we have supplied satisfied customers with millions of systems. Many vehicle types of various brands all over the world are fitted with our products. Specially developed assembly machines, designed for high production volumes, and our permanent quality inspection enable the production of large quantities with the highest quality (zero-fault strategy).
More information: www.kabelschlepp.com
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Testing As manufacturer of cable and hose carrier systems we also support our customers in development and testing. If demanded by the customer, KABELTRAX will carry out tests on project specific test benches in accordance with customer's specification, even under climatic conditions and with original installation parts.
Customized test installations and test benches
Specimen Depending on requirements and purpose of use we can supply prototypes as SLS-parts, silicon casting or made from pre-series tools without delay.
Prototypes
Design Already in the project phase we account for a process optimized and tool compliant design, which minimizes the fault rate in series production and optimizes the production process. Our designers work with CATIA and Inventor, the design is safeguarded by Mold-Flow analyses and APIS-FMEA.
Process optimized design
Installation space examinations For our customers we can perform CAD installation space examinations already in the pre-development stage and present a proposal for an ideal cable and hose carrier system.
Installation space examinations
Models On request we can also install the concepts de- veloped by us into area models for the purpose of presentation and feasibility studies .
Area models
We are there for you! Phone: (800) 443-4216
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TSUBAKI + KABELSCHLEPP = MORE ...
... Product Solutions An expanded product portfolio of TSUBAKI products and KABELSCHLEPP cable carrier systems. ... Innovations A combined global R&D with even more resources ensures a quicker response to our customer’s needs. ... Regional Service A combined TSUBAKI and KABELSCHLEPP sales force provides added local support. KABELSCHLEPP products are also available through the TSUBAKI network of distributors.
... Global Support A unified global sales and support network extends to over 70 countries around the world, providing service and support when and where you need it most. ... CUSTOMER Value Together we will continue to prove our reputation as one of the industry’s “Best Value“ supplier in the industry.
Our production plants in Germany, Japan and USA
KABELSCHLEPP Division U.S. TSUBAKI Power Transmission LLC 7100 West Marcia Road, Milwaukee, WI 53223-3363
TSUBAKIMOTO CHAIN COMPANY 1-1-3 Kannabidai Kyotanabe, Kyoto 610-0380, Japan
KABELTRAX – A Division of TSUBAKI KABELSCHLEPP GmbH Daimlerstraße 2, D-57482 Wenden-Gerlingen
Fon: +1 (0)414 3541994 Fax: +1 (0)414 3541900 E-mail: info@kabelschlepp.com kabelschlepp.com
Fon: +81 (0)774 64-5023 Fax: +81 (0)774 64-5212 E-mail: info@tsubakimoto.com tsubakimoto.com
Fon: +49 (0)2762 4003-300 Fax: +49 (0)2762 4003-40300 E-mail: info@kabeltrax.de kabeltrax.de
We are there for you: www.kabelschlepp.com
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