ROBOTRAX® Dresspacks Cable Carrier Solutions for 3D Movements
Explore configurations and application guidance Inside >
Tel: (800) 443-4216 Web: Carriers.ustsubaki.com
6
4
2
1
5
3
9
8
7
4 Open design
6 P rotective covers or heat shields made from different materials are available for different environmental conditions 7 Quick-release bracket for fixing and continuation 8 S train relief with LineFix clamps
1 Steel cable for
9 Protection against hard impacts, excessive abrasion and premature wear as well as limitation of the bending radius through protector
transferring extremely high tensile forces 2 T ension piece for locking the chain links 3 T ype with toolless opening swivel crossbars and divider module available
– Fast cable laying as the cables are simply pressed in – Easy checking of all cables 5 S pecial plastic for long service life
Features
» Suitable for three-dimensional swivel and rotation movements » Ideal for a long service life of the cables: – The bending radius does not fall below the minimum when using protectors – The cables can be separated in three chambers » Also ideal for turntables
Fast cable laying by simply pressing in the cables (R040 – R100)
Swiveling crossbars and divider module (R140X)
Active return mechanism with the PBU pull back unit (R040 – R100)
Strain relief for secure fixing of the cables
ROBOTRAX® System | Overview
Additio - nal load ≤ [kg/m]
Cable- d max [mm]
B i [mm]
D a [mm]
t [mm]
KR [mm]
h i [mm]
Radial link rotation on 1 m length [°]
R040
10
27
40 21.5 70 [75]
± 450
0.7
8.5
<?>
R056
14
39
56
32 90 [105]
± 300
1.1
11
<?>
R075
22
52
75
40 125 [140]
± 215
4
18
<?>
R085
24
54
85
40 130 [170]
± 215
5
20
<?>
R100
31
64
100 40 130 [175]
± 215
6
27
<?>
Values in [ ] apply when using protectors
Additio - nal load ≤ [kg/m]
Cable- d max [mm]
B i [mm]
D a [mm]
t [mm]
KR [mm]
h i [mm]
Radial link rotation on 1 m length [°]
R140X
48
74
140 50 125 [225]
± 200
10
42
<?>
Values in [ ] apply when using protectors
ROBOTRAX® System | Design principle
Pitch 21.5 – 40 mm
Inner heights 10 – 31 mm
Inner widths 27 – 64 mm
Bending radii 70 – 130 mm
Chain links single part The basic structure of ROBOTRAX® consists of plastic links. These have spherical snap-on connections on both sides. This allows the individual links to be snapped together to form a cable carrier. Protectors ensure that the bending radius does not fall below the minimum in any direction. The links can be rotated in the radial direction (see table values). The cables can be separated in three chambers.
54
64
52
100
39
85
75
d
27
56
40
22
24
31
10
14
R040
R056
R075
R085
R100
Pitch 50 mm
Inner height 48 mm
Inner width 74 mm
Bending radius 125 mm
Chain links with crossbars The basic construction is similar to the ROBOTRAX® types with single part design. Swiveling crossbars with snap locks make it easy to open and safely close the cable carrier. In addition, the three chambers can be divided horizontally and vertically by a divider module for precisely separating cables and hoses.
74
140
d 1
d 3
d 2
48
ROBOTRAX® System | Design principle
Mounting kit
Fast movements of the robot arms generate high accelerations and therefore high tensile forces on the cable carrier. To transfer these tensile forces, ROBOTRAX® has a hole at the center of each chain link through which the steel cable is pulled. This steel cable takes on the function of force transmission. The steel cable is fixed with a clamping piece on one side. ROBOTRAX® permits accelerations up to 10 g. The clamping piece can be used to easily set the chain links to the desired tension and adjust them at any time. Long service life of the cables and hoses: The forces are primarily transmitted by the cable carrier and not by cables and hoses. The mounting set consists of steel cable, clamping and tension piece for up to 5 m cable carrier length.
Quick-release brackets
The ROBOTRAX® is fixed and continued with quick- release brackets which are attached with screws. The quick-release brackets fit on any chain link of the respective size. This means the fixing points can be individually adjusted to the motion sequence. Locking bolt: 100% recyclable, cost-effective locking bolt, optimized for installation space and environment. The bolt can be assembled and disassembled without tools. (Also available as a screwed version)
Dimensions
R140X
h 1
R040 R056 R075 R085 R100 R140X 5470 86105120164 15 22 28 30 32 50 82 86 110 133 150 197.4 50 63 82 96112 158 36 48 64 72 70 70 18 24 32 36 35 35 – – – – – 20
R040 – R100
h 1
h 1 [mm] l 1 [mm] l 2 [mm] b 1 [mm] b 2 [mm] b 3 [mm] b 4 [mm] b 5 [mm] Screws
b 2
b 2
b 1
b 1
l1
–
–
–
–
– 32
l 2
b 4
b 5 b 3
2 x M4 2 x M4 2 x M6 2 x M8 2 x M8 4 x M8
b 3
ROBOTRAX® System | System components
Heat shield/protective cover Heat shield: The heat shield made from aluminum- coated textile fibers protects the ROBOTRAX® system and inserted cables against flying sparks, weld spatter and radiated heat. Protective cover: The protective cover made from coated polyester protects against aggressive cutting fluids, hydraulic oils, fine dust and paint spatter.
Strain relief for cable ties (available for all types) For secure fixing of the cables. The strain relief can be used on either end.
Strain relief LFR (for types R075, R085, R100 and R140X) Secure cable fixing, gentle on the cables.
Multi-layer cable fixing is also possible with double and triple LineFix® clamps. Several systems can be installed in sequence.
ROBOTRAX® System | System components
PBU pull back unit (for types R040, R056, R075, R085 and R100)
PBU: With fast movement sequences and large work envelopes, the relatively long carriers knock against the robot arm. The repeated impact significantly reduces the service life of the cable carrier and the cables within, and the entire system can fail. Downtimes cause high costs and problems in the manufacturing process – so they have to be avoided. » Compact design: fewer interfering contours and lower risk of collision » Maximum flexibility for cable carrier routing » No maintenance on the retraction element required » Standard mounting for KUKA, ABB and FANUC PBU is available for new robots, regardless of size, manufacturer, type or application, as well as retrofits and upgrades for existing workcells. It can be mounted vertically, horizontally or upside down. The extension length of the LSH 3 is 350 mm.
R040 R056 R075 R085 R100
Hz [mm]
187
187
221
221
268
Type
Fotensile forces F [N]
PBU Light
40.0 80.0
PBU Standard
PBU Heavy
110.0
Protector The service life of the cable carriers and cables is significantly reduced by impact during fast movement sequences and in large work envelopes. The Protector protects the cable carrier against hard impacts, excessive abrasion and premature wear, while also acting as a limitation for the smallest bending radius. Downtimes are minimized. Not the entire cable carrier has to be replaced, but only the Protector in some cases.
ROBOTRAX® System | System components Turntable for quick-release bracket
One additional degree of freedom on the attachments points. When mounted on a turntable, the quick-release bracket can rotate as well, to offer increased flexibility during complex robot movements.
F
Dimensions
15
15
R040 R056 R075 R085 R100 R140X 57 65 82 96 112 96 57575770 7070 43434375 7570 43434345 4520 36486472 70 –
H
H
A [mm] B [mm] C [mm] D [mm] E [mm] F [mm] H [mm] d 1 [mm] d 2 [mm] d 3 [mm] d 4 [mm]
d 3
d 4
d 2
E C
A
C
A
–
–
–
–
–
8
d 1
d 1
27.527.527.534 3443 M6 M6 M6 M6 M6 M8
M4 M4 M6 M8 M8
–
D B
D B
– –
– –
– –
– –
– –
14
20
Set consisting of
Sample image
Coil spring for quick-release bracket
If the quick-release bracket is mounted on a coil spring, it can move elastically in all directions, deflect in 3 dimensions and spring back.
Dimensions
R040 R056 R075 R085 R100
A [mm] B [mm] C [mm] D [mm] L [mm]
52 36
64 48
82 96 112 6472 70
D
5
5 6.5 8.5 8.5 30 3434 34
26
110 150
110 150 – 190
– – 165 – 230 315 465
– – 165 – 230 315 465
– – 165 – 230 315 465
L
– – – – –
– – –
C
B A
ROBOTRAX® System | System components
Cobot holder (for types R040 and R056)
The ROBOTRAX® cobot holder was specially developed for sizes R040 and R056 as well as for corrugated tubes from the FIPLOCK® series (23-48). As a high- quality solution for industrial use, the sturdy steel straps offer non-slip support up to 100 N centrifugal force and thus ensure the trouble-free function of the cobot and the attached cables and hoses in continuous operation. It can be mounted on various surfaces and on diameters between 50-130 mm. The anti-twist design, an easily accessible lock and a protective rubber profile provide additional safety and support. The cobot holder is versatile - from handling and quality assurance, assembly and laboratory automation to logistics, medical technology and service robotics - and ensures precision, safety and efficiency.
R056 Order no. Set
R040 Order no. Set
Set for Ø 50-70 mm Set for Ø 70-90 mm Set for Ø 90-110 mm Set for Ø 110-130 mm
60552 60553 60554 60555
60556 60557 60558 60559
TSUBAKI KABELSCHLEPP | The company
Over 65 years of innovations and thousands of realized applications
In 1953, the Waldrich Machinery Manufacturer registered a global patent for a steel “unsupported cable carrier to protect moving cables and hoses“. The visionary company owner Dr. Oskar Waldrich recognized the invention‘s potential and established his own subsidiary for the new product in 1954: KABELSCHLEPP. Since this launch, the company has been ensuring the continuous further development of the applications involving this machine component – constantly with new product concepts, innovative materials and extensive customer service. TSUBAKI KABELSCHLEPP is currently a global player with international representatives and subsidiaries in more than 70 countries and cable carrier systems are a permanent component of almost every machine. Our innovative solutions have proven themselves worldwide in the most diverse
industries – and in fact, no longer just in the classical application areas such as machine tools, crane systems, washing lines and medical and laboratory technology, but also in industrial robots, high-sea oil drilling platforms and space travel. Our experts develop individual products even for complex and unusual fields of usage. In this process, the application defines the material – in addition to steel cable carriers, plastic and hybrid systems are also available. This allows for a wide range of products which can be used for countless applications. There is even an ideal solution for individual challenges – in standard widths or adapted to customer requirements on a millimeter grid. The range of products and accessories comprises over 100,000 variants. These include, for example, strain reliefs, divider systems, channels, hoses, cables, connectors and ready-to-install complete systems.
TSUBAKI KABELSCHLEPP | The company
KABELSCHLEPP and TSUBAKI – together what fits together TSUBAKI KABELSCHLEPP is integrated into the TSUBAKI Group since 2010 and made responsible for managing the worldwide Cable Carrier Systems business.
MORE Global Support A unified global sales and support network extends to over 70 countries around the world, providing service and support when and where you need it most. MORE Value Together we will continue to prove our reputation as one of the industry’s “Best Value” supplier in the industry. This global enterprise offers numerous advantages: » An even larger product portfolio to select from » Global yet locally supported – vast network of more than 40 international subsidiaries » Global manufacturing operations allow for shorter delivery times » Combined R&D resources allow for quick and innovative product development
For more than 55 years, both companies have been close cooperative partners. With this integration, we will leverage our successful working relationship in one strategic enter- prise.
KABELSCHLEPP + TSUBAKI = MORE MORE Product Solutions An expanded product portfolio of TSUBAKI products and KABELSCHLEPP cable carrier systems. MORE Innovations A combined global R&D with even more resources ensures a quicker response to our customer’s needs. MORE Regional Service A combined TSUBAKI and KABELSCHLEPP sales force provides added local support. KABELSCHLEPP® products are also now available through the TSUBAKI network of distributors.
PLASTIC CABLE CARRIER SYSTEMS
HYBRID CABLE CARRIER SYSTEMS
STEEL CABLE CARRIER SYSTEMS
ENCLOSED CABLE CARRIER SYSTEMS
TRAXLINE CABLES FOR MOTION
ACCESSORIES FOR CABLE CARRIERS
The complete product range under: carriers.ustsubaki.com Note: In accordance with the policy of U.S. Tsubaki Power Transmission, LLC to consistently improve its products, the specifications in this brochure are subject to change without notice. The logos, brand names or product names in this brochure are trademarks or registered trademarks of Tsubakimoto Chain Co. and its subsidiaries in Japan, the U.S. and other Countries.
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Printed in the U.S.A. 05/26 Rev.0 L15214
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